Conductor Rail System for Shuttles Multi Line Program 0835
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Conductor Rail System for Shuttles

Main Features at a Glance 6 End Segment (End Power Feed) 8 Standard Rail Brackets g Customized Rail Brackets 10 Current Collector Units 10 Spare Parts Pack 12 Current Collector Replacement and Spare Parts 12

Conductor Rail System for Shuttles MultiLine 0835 General Information The multi-pole, modular, compact conductor rail system MultiLine 0835 is designed specifically for use in intralogistics; e.g. shuttle systems or transfer units. Its space-efficient dimensions and layout with an expandable number of poles (including protective earth) enables flexible use in similar applications, such as automated small-parts storage systems, longitudinal feeding units, or electric shearing stations in the packaging and paper industries. Optimized handling, a limited number of parts, and an easy connecting...

Conductor Rail System for Shuttles MultiLine 0835 Main Features at a Glance • aterial requirements (without Current Collectors): M Selfaligning Connectors! Only few single components are needed for a 2-pole aisle. Example of a 2-pole aisle, length 65 m (without Current Collectors and Cables): 16 Rails 2 + 1 End Segment + 18 Connectors complete + 83 Rail Brackets 4 End Segment kit with anchor point and optional power feed Rails @ 4000 mm to cover aisle length incl. 1 fitting part @ 3.5 m (pre-cut) Connectors complete (2 x Connectors + 1 x Connector cap) Rail Brackets 65/0.8 + 2 ≈ 84 pcs....

Conductor Rail System for Shuttles MultiLine 0835 Technical Data System and application area 2-pole conductor rail for aisles in shuttle systems and automated small-parts storage systems Installation position Horizontal rail direction with current collectors engaged laterally (see illustration below) Rated rail length Suspension spacing System length Typically 120 m (greater lengths possible, depending on voltage drop and power feed concept) Travel speed Rated voltage 230/400 V AC – protective/low voltage min. 24 up to 48 V DC/AC Current load Overall system: 32 A (100% duty cycle)...

Conductor Rail System for Shuttles MultiLine 0835 Conductor Rails Standard rails (4 m length) can be carried easily by one person. Rails can be shortened on-site with a bow saw or jig saw. When ordered in higher quantities, rails shorter than 4 m can be factory-made by request. • Rated length: 4000 mm • Insulation: PVC • Conductor material: copper • Cross section: 2 x 25 mm² Twin profile with PE (protective earth) conductor (PE marked with a green stripe) Description 2-pole PH (without protective conductor indication) 2-pole PE (with protective conductor indication) Conductor material...

Conductor Rail System for Shuttles MultiLine 0835 Rail Connectors Plug-in connectors for two conductor rails. Consisting of: • two plug-in connectors for conductor rails • one connector cap (with centering function) For rail material copper * Standard range Standard Rail Brackets As an alternative to standard rail brackets, rail brackets for specific track profiles can be custom-made (see page 10 for examples). • Fastened by plastic expanding rivets • Max. thickness of mounting surface: 6 mm • Rated suspension spacing: 800 mm • Mininum distance to connector cap: 150 mm Delivery includes...

Conductor Rail System for Shuttles MultiLine 0835 Customized Rail Brackets Fastening the rail brackets takes a considerable amount of the installation time. Because system 0835 uses only half as many rail brackets as similar systems, installation takes correspondingly less time. To further optimize the system, we can design, produce, and deliver customized (clip-on) brackets, matching the manufacturer’s track profile. Here are two examples of customized rail brackets, adapted for the customer’s track profile: Current Collector Units The current collectors are clipped into the supporting...

Conductor Rail System for Shuttles MultiLine 0835 Connection Cables with a straight Push-In Sleeve for free installation The Connection cables are highly flexible with double insulation (PH) or single insulation (PE). Order in the required length and size. Push-in sleeve Connection Cables: PH = black, PE = yellow/green Cross section [mm2] 1.5 1.5 2.5 2.5 4 Other lengths and sizes available by request SAP Config.-No. for cables: 3126191 Connection Cables with a straight Push-In Sleeve for protected installation The Connection cables are highly flexible with single insulation. Order in the...

Conductor Rail System for Shuttles MultiLine 0835 Assembly Kit The stopper is clamped to the first profile, to join the rails together with a mounting cap and a soft-head hammer. Material: shock-resistant plastic Contents: 1 x Stopper 1 x Mounting cap * Standard range Spare Parts Pack The pack includes all small parts to replace missing or worn parts, as well as stopper and mounting cap. Contents: 1 x End cap link 4 x End caps complete incl. clamping unit 4 x Crimp ring cable lugs 2.5 mm² 4 x Crimp ring cable lugs 6.0 mm² 2 x Connector caps 4 x Plug connectors to join copper rails 5 x...

Conductor Rail System for Shuttles MultiLine 0835 System Layout To allow for thermal expansion of the system, only one anchor point must be placed at the start of the installation. The end segment with end cap link also serves as an anchor point. First part of the system Last part of the system A First part of the system (with end cap link) ≥ 200 mm End cap link / anchor point C Last part of the system (without end cap link) ≥ 150 mm

Conductor Rail System for Shuttles MultiLine 0835 – FAQ Is a vertical installation possible, e.g. on an automated small-parts storage system mast? The system is designed and optimized for horizontal installation. Suitability in vertical installations, especially in regards to highly dynamic movements, depends on technical requirements and installation sites. Please contact us for possible approval and part modifications. Are curved sections feasible? The purposely rigid structure of the rails does not allow curved sections. If required, parts from a compatible product line can be combined...