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Conductix-Wampfler Cables for Reeling Systems

Conductix-Wampfler Cables for Reeling Systems
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Conductix-Wampfler Cables for Reeling Systems

Product catalog summary
Overview
Conductix-Wampfler offers a diverse range of cables specifically designed for reeling systems, catering to basic, heavy-duty, and extra heavy-duty applications. The document highlights the compatibility, performance, and reliability of these cables.
Key Advantages
  • Secure Cable Choice: Ensures optimal alignment with systems for efficient energy and data transfer.
  • System Compatibility: Prioritizes performance by selecting technically qualified cables and conducting in-house testing.
  • Manufacturer Independence: Provides a comprehensive warranty covering the entire system, including cables.
  • Conductix-Wampfler Cable Service: Ensures reliable energy supply systems and equipment availability.
Specifications
  • Basic Reeling Systems: Designed for standard duty with reduced diameter and weight, and high environmental resistance.
  • Heavy Duty Reeling Systems: Suitable for high tensile loads and torsional stresses, offering enhanced durability and flexibility.
  • Extra Heavy Duty Reeling Systems: Built for extreme conditions, providing high resilience and stability.
Technical Features
  • Materials: Use of PVC, PUR, and rubber for outer sheaths, ensuring resistance to wear, oil, UV, and temperature variations.
  • Electrical Parameters: Rated voltage ranges from 0.6/1 kV to 12/20 kV.
  • Mechanical Parameters: Designed to withstand high tensile loads and travel speeds, with specific bending radii requirements.
  • Thermal and Chemical Resistance: Resistant to ozone, moisture, and oil, with low flammability and high operational temperature allowances.
Special Features
  • Composite cables combining power, control, and data capabilities.
  • Cables designed for extreme temperature environments and water applications.
Applications
  • Suitable for various reeling systems, festoon systems, and chain applications, with specific designs for outdoor use and high-speed operations.
Conclusion
Conductix-Wampfler provides a versatile range of cables for reeling systems, ensuring high performance, durability, and compatibility with various industrial applications.
Mechanical Parameters: Specifies minimum radii for continuous flexing and tensile load-bearing capacities according to a data table.
Chemical Parameters: Cables exhibit low flammability, resistance to ozone, humidity, UV, moisture, and oil, and are halogen-free.
Materials: Insulation made from a special polypropylene compound, with inner and outer sheaths from a special polyurethane compound.
Design Features: Flexible copper conductors, category 5, with specific stranding and conductor coding.
Electrical Parameters: Rated voltage at 0.6/1 kV, suitable for control and power reeling applications.
Thermal Parameters: Ambient temperature range for flexing is -20°C to +80°C, and for fixed installations, -30°C to +80°C.
Applications: Designed for horizontal operating machinery, ergonomic handling systems, and hoisting gear.
Order Information: Detailed specifications for various cable types, including control, power, and data cables.
Additional Features: Highlights resilience, durability, and suitability for specific applications.
Power Cables: Lists power cables for voltage ratings of 6/10 kV, 8.7/15 kV, and 12/20 kV.
Technical Data: Outlines electrical, thermal, mechanical, and chemical parameters.
Materials and Design Features: Constructed with flexible electrolytic copper conductors and insulated with special rubber compounds.
Flat Power Cables: Designed for environments with mechanical stresses, suitable for motorized reels.
Special Features: Robust design, resistance to environmental factors, and suitability for specific applications.
Order Information: Detailed order information for each cable type.
Specifications: Outlines specifications for heavy-duty reeling applications.
Materials: High-quality materials for durability and performance.
Design Features: Robustness and flexibility in design.
Applications: Suitable for various heavy-duty applications.
Order Information: Detailed order information for different cable types.
Design Features: Flexible reeling cable for extra heavy-duty applications.
Standards & Design Codes: Adapted to DIN VDE standards.
Electrical and Mechanical Specifications: Rated voltage Uo/U = 600/1000 V.
Material and Chemical Properties: Halogen-free, resistant to ozone, oil, UV, and moisture.
Applications: Designed for continuous extra heavy-duty operation.
Installation Guidelines: Proper installation involves ensuring sufficient tension relief.
Conversion Factors and Technical Data: Includes conversion factors and guidelines for handling intermittent operation.
Introduction
Fiber optic cables are crucial for modern telecommunications and data transmission.
Specifications
Outlines the structure of fiber optic cables.
General Features
  • High transmission capacity
  • Resistance to eavesdropping
  • Low signal attenuation
Connectors
Various connector types are used globally.
Technical Services
Conductix-Wampfler offers comprehensive services.
Operating Conditions
Provides a detailed questionnaire for specifying operating conditions.
Applications and Solutions
Provides a range of solutions for energy, data, and fluid media transport.
Conclusion
Conductix-Wampfler is committed to providing reliable energy and data transmission systems.
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Catalog excerpts

Conductix-Wampfler Cables for Reeling Systems-1

Conductix-Wampfler Cables

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Conductix-Wampfler Cables for Reeling Systems-3

Cables for systems in motion selected from experts Advantage 1 Secure choice of cables • Comprehension of our customers applications and needs is the foundation of our choice. We offer the complete package with systems and cables that match perfectly to your application. Advantage 2 System compatibility • The cable design significantly influences the performance of the energy and/or data supply system – we ensure the proper alignment of the cable to the system for optimized energy and data transfer. Advantage 3 Manufacturer independence • The performance of the cable is more important to us than...

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Conductix-Wampfler Cables for Reeling Systems-4

At a glance At a glance Conductix-WampflerThe right cable for every application Cables for Reeling Systems Special features for Reeling Systems Application • Reduced diameter and weight as a result of ideal insulation and sheathing materials Basic Reeling Systems • Better resistance to corkscrew due to reverse twist stranding • Stable design and geometry based on extruded fillers Power / Control • Outer sheath is highly resistant to wear even in aggressive environments • Extremely high resilience thanks to a very short lay stranding • Cables with compounds and protection for very high temperatures...

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Conductix-Wampfler Cables for Reeling Systems-5

- Special cables with compounds for low temperature environments down to –50° Prominent places of particular impacts 1 Extra Heavy Duty Reeling Systems Heavy Duty Reeling Systems Monospiral winding reel Basic Chain Basic Festoontensile loads can occur during Festoon Heavy Duty winding • High • Torsional stresses through the use of guiding pulleys • High speed in combination with changing bending direction • Reverse bending “S-type” dueTXP feeding point to mid TG FXG TXG • Abrasion through the inner spokes of the drum body • Temperature drops effect the cable jacket rigidity RXP-D RXG-D HVR-FO...

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Conductix-Wampfler Cables for Reeling Systems-6

Conductix-Wampfler Cable MALT PVC flexible round cable for electrical grounding electrical grounding purposes ■ Flexible copper core, class 5 ■ PVC outer sheath, green/yellow Typical applications are to make a temporary equipotential bonding for: - static discharge (e.g. fuel tank static grounding) - fault current discharge (e.g. electric generating sets) Electrical parameters Mechanical load-bearing capacity linimum bending radii Thermal / Chemical specifications Ambient temperature flexing: -5°C...+70°C Highest allowance on operational temperature at conductor: 80°C Important features Particularly...

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Conductix-Wampfler Cables for Reeling Systems-7

Conductix-Wampfler Cables for Basic Reeling Conductix-Wampfler Cable MALT Technical data Electrical parameters Thermal parameters Mechanical parameters rated voltage maximum permitted AC operating voltage maximum permitted DC operating voltage AC test voltage ambient temperature maximum permitted operating temperature at conductor short-circuit temperature at conductor tensile load bearing capacity Chemical parameters Materials Design features Brand 6 x Ø for reeling 7,5 x Ø according to data table combustion behaviour resistant to ozone resistant to humidity UV-resistant resistant to moisture...

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Conductix-Wampfler Cables for Reeling Systems-8

Conductix-Wampfler Cable GPM PUR round reeling cable Characteristics • Stringent characteristics of the insulation cover and the double sheath make this cable suitable for use on reeling systems for power supply of moving machines • Wear resistant polyurethane sheath plus high flexibility demonstrate stringent mechanical features Cable designed for continuous standard duty environment, specially adapted for use on random winding reels CONDUCTIX WAMPFLER GPM …G…. mm2 0.6/1 KV ww-yyyy • Flexible Conductix-Wampfler reeling cable designed for standard duty reeling applications Typical applications...

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Conductix-Wampfler Cables for Reeling Systems-9

Conductix-Wampfler Cables for Basic Reeling Conductix-Wampfler Cable GPM Order information Type of cable Number of conductors and cross section [mm2] Cu – Number approx. [kg/km] Weight approx. [kg/km] Permitted tensile load [N] Minimum Order Quantity

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Conductix-Wampfler Cables for Reeling Systems-11

Conductix-Wampfler Cables for Basic Reeling Conductix-Wampfler Cable GPM Technical data Electrical parameters rated voltage maximum permitted AC operating voltage maximum permitted DC operating voltage AC test voltage current carrying capacity max [A] (1) voltage drop [V/A.km] (2) resistance max [Ohm/km] (3) Thermal parameters ambient temperature Mechanical parameters minimum radii for continuous flexing maximum permitted operating temperature at conductor short-circuit temperature at conductor tensile load bearing capacity Design features combustion behaviour resistant to ozone resistant to...

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Conductix-Wampfler Cables for Reeling Systems-12

Conductix-Wampfler Cable RP / RP-D PUR round reeling cable Characteristics • Standardized PUR cable for control, and power reeling applications with broard product line range • Small size as a result of optimized wall thicknesses for sheathing and core insulation thus providing a compact design • Good resilience due to short length of lays • Durability thanks to an PUR outer sheath which is resistant to wear and cracking Cable designed for continuous standard duty environment, especially adapted for use on random winding reels and monospiral reels Typical applications - all horizontal operating...

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Conductix-Wampfler Cables for Reeling Systems-13

Conductix-Wampfler Cables for Basic Reeling Conductix-Wampfler Cable RP Order information Type of cable Number of conductors and cross section [mm2] Cu – Number approx. [kg/km] Weight approx. [kg/km] Permitted tensile load [N] Minimum Order Quantity required(2

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Conductix-Wampfler Cables for Reeling Systems-14

Conductix-Wampfler Cable RP-D Order information Type of cable Control & Data cable RP-D | 0.6/1 kV Power & Control cable RP-D | 0.6/1 kV Number of conductors and cross section [mm2] Cu – Number approx. [kg/km] Weight approx. [kg/km] Permitted tensile load [N] Minimum Order Quantity required(2 Minimum Order Quantity varies between 300 m and 500 m, please

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Conductix-Wampfler Cables for Reeling Systems-15

Conductix-Wampfler Cables for Basic Reeling Conductix-Wampfler Cable RP / RP-D Technical data Electrical parameters Thermal parameters rated voltage maximum permitted AC operating voltage maximum permitted DC operating voltage ampacity AC test voltage AC test voltage Control ambient temperature maximum permitted operating temperature at conductor short-circuit temperature at conductor UoU = 600/1000V UoU = 700/1200V UoU = 900/1800V according to table data, otherwise according to VDE 0298 part 4 3.5 kV 2.5 kV flexing -20°C to +70°C for temperatures below -25°C please consult with us fixed -30°C...

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