Bestapower Compressed Air and Electric Supply System Program W5-traxX
20Pages

Besta Power Compressed Air and Electric Supply System Program W5-traxX

Table of Contents Overview 4 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Technical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Load Diagram (Point Load). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Overview Product Description The BestaPower W5-traxX energy supply system integrates the compressed air line in its aluminium load rail and provides mobile consumers with a continuous supply of compressed air, electrical energy, and data through an energy guiding chain or festoon system. The modular assembly and flexible attachment system allow for simple and quick installation as well as flexible upgrades or modifications. The double O-ring seals and compressed air outlets provide maximum flexibility, dependability and tightness. Standard fall protection on the trolleys and screw joint...

Overview System Overview Within the rail components, besides the rail the following components are also available: 2 1. End feed 2. Suspension clamp 3. Rail connector 4. End cap 5. Compressed air outlet 6. End stop There are two different energy supply systems available for the W5-traxX profile: Energy Guiding Chain Festoon System

The W5-traxX rail is a compact aluminium load rail for stationary and continuous energy supply that has been specifically designed to meet the requirements of mechanical handling and assembly. The integrated 2" compressed air tube provides for minimal pressure loss, allowing for economical compressed air delivery to the entire workspace . Material: Dimensions Single profile length: Running surface: Attachment: Anodized aluminium 152 x 70 mm max. 6000 mm (see table below) I-beam Dovetail clamps on all sides, adaptable t-notch 20 x 7 mm The individual rails can be joined using the...

Rail Components Rail Connector Part No.: 048915 The rail connector serves to connect two rails endwise. It is used to create longer systems. The joint is sealed with double O-rings on both sides to allow for maximal tightness. 1. Connector bracket 2. O-rings 3. Connector pin 4. Connector bushing Rail End Feeds Part No.: 048913 The standard interface for compressed air input is a ball valve (DN50) with G 2" external threading. A double O-ring seal and a safety notch pin guarantee tightness and operational safety. 1. Clamping element 2. End cover plate 3. End cover plate 4. Notch pin 5. Sheet...

Rail Components End Cap Part No.: 048910 The end of the aluminium rail is closed with double-sealed end caps. A double O-ring seal and a safety notch pin guarantee tightness and operational safety. 1. Clamping element 2. Profile end cap 3. O-rings 4. Notch pin 5. End cover plate 6. Sheet metal screw 7. End cap screw 8. Notch pin End Stop Part No.: 048925 The end stop for the BestaPower W5-traxX serves to limit the workspace and is necessary for the use of trolleys. The end stops can be positioned at any point along the rail using a clamping system. 1. End stop 2. Clamping element Compressed...

Various suspension devices are available for attachment to existing steel beams at the customer’s facility. Solutions are available for both parallel and transverse steel beam arrangements . 1. Clamping bracket 2 Fastening unit For transverse I-beams: Part No.: 048960-001 Up to IPE 200 . Other sizes on request For parallel I-beams: Part No.: 048960 Up to IPE 240 . Other sizes on request 1 Clamping bracket 2 Support arm 3 . Clamping unit 4 Cross plate Using universal clamping brackets with a dovetail connection, additional components can be added to the side, the top or the bottom at any...

There are two different energy supply systems available for the W5-traxX system .These free workplaces from cables and hoses and guide energy to mobile consumers without restriction . Both systems are suitable for the supply of electric and pneumatic energy as well as data transmission . With the festoon system, the cables and/or hoses are attached to special cable trolleys, which are in turn guided along the rails . This permits the cables/hoses to be guided safely along rails overhead With the energy guiding chain, the cables and hoses are arranged compactly and safely within a chain ....

Energy Guiding Chain The energy guiding chain permits continuous energy supply throughout the workspace . In addition to compressed air hoses, electric and data lines can be safely guided to the consumer. Energy Guiding Chain: dynamic pressure loss 1. Guiding channel 2 .Traversing plate 3 . Feeding bracket 4 . Chain kit with supply lines The use of energy guiding chains frees the area around the worker’s head from distracting cable slack. The energy guiding chain, fed at the centre of the cycle, allows for more efficient use of compressed air than with normal festoon or spiral hose systems,...

Energy Supply Energy Guiding Chain – Guiding Channel The guiding channels carry and guide the chain kit. The number of guiding channels needed is based on the cycle length. The channels are connected endwise using a connection plate. Mounting on aluminium rail is quick and simple without screws, instead using plastic (polyamide) fastening clips. For fast-moving chains, a guide plate can optionally be attached to the bracket as a rise limiter (not shown). Part No.: 3-meter length: 048930-3,0 2-meter length: 048930-2,0 1-meter length: 048930-1,0 Material: powder coated steel Colour: yellow...

Energy Supply Festoon System For short to medium cycle lengths and low compressed air usage, a festoon system is another possible alternative. 1. Cable trolley 2. End clamp 3. Cable/hose 4. Cable holder 5. End stop Festoon System: dynamic pressure loss 8 7 6 The graph to the right shows the pressure loss in a festoon system using a 1/2" or 3/8" compressed air hose at an operating pressure of 7 bar. The pressure loss from the traverse trolley to the consumer or the downstream systems must be added in each case. Flow in litres/minute 1/2" - hose length: 9 m (6 m working range) 3/8" - hose...