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Food industry

Food industry
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Food industry

Product catalog summary
Introduction
The document emphasizes the critical role of air humidity management in the food industry, focusing on air humidification, dehumidification, and evaporative cooling. It underscores the necessity of maintaining low room air humidity to ensure high product quality and compliance with hygiene standards.
Importance of Air Dehumidification
Air dehumidification is crucial in food production, processing, packaging, and storage to prevent product clumping and production losses, especially with hygroscopic substances like powders, flour, and sugar. Various dehumidification processes and technologies are explained to ensure efficient and economical air humidity control.
Thermodynamics and Dehumidification
The document introduces thermodynamic principles, explaining dehumidification using h,x diagrams. It provides examples of dehumidifying air to specific conditions, emphasizing the importance of maintaining low temperatures and humidity levels in food storage and production.
Spray Drying Process
Spray drying is a key process in the food industry for producing powdered foods like milk powder and instant coffee. The process involves atomizing milk concentrate into fine droplets and using hot, dry air to remove water, resulting in dry milk powder. This method is also used in the pharmaceutical industry.
Hygroscopic Raw Materials
Effective dehumidification is necessary for processing and storing hygroscopic materials to prevent reactions that can alter their quality. The document discusses the impact of humidity on materials like starch, flour, and sugar, and the importance of maintaining optimal humidity levels to ensure product consistency and quality.
Labeling and Storage Conditions
Proper dehumidification prevents condensation on bottles, which can damage labels during storage. The document highlights the importance of maintaining dry conditions to ensure labels adhere properly and prevent mold growth.
Hygiene and Corrosion Prevention
Frequent cleaning in food processing facilities introduces moisture, which can lead to microorganism growth and corrosion. Dehumidification systems help maintain hygiene standards by preventing condensation and corrosion on equipment and surfaces.
Conveyability and Product Quality
Dehumidification ensures the conveyability of packaged and bulk goods by preventing adhesion and blockage in transport systems. It also maintains the crispness of baked goods and snack foods by managing ambient humidity levels.
Choosing Dehumidification Technology
The document outlines different dehumidification technologies, including condensing dehumidifiers and desiccant dryers, and their applications based on room temperature and humidity requirements.
Overview
The document discusses air dehumidification processes and technologies, particularly in the context of the food industry. It highlights the challenges of maintaining optimal humidity levels in various production environments and presents solutions using different types of dehumidifiers.
Air Dehumidification in the Food Industry
The document outlines the need for air dehumidification in the food industry, where conditions can range from high temperature and humidity to low temperature and humidity. It describes the use of ventilation units with integrated water coolers and secondary air dehumidification units to manage humidity levels.
Dehumidification Technologies
Two main types of dehumidification technologies are discussed:
  • Condensing Dehumidifiers: These use a cooling process to condense water vapor from the air, suitable for maintaining humidity levels between 40% and 60%. They are versatile, with models for various applications, including mobile and duct-connected configurations.
  • Desiccant Dryers: These are used for achieving very low humidity levels, especially in industrial drying processes. They utilize silica gel-coated sorption rotors to absorb moisture, suitable for low-temperature environments down to -30°C.
Product Range
The document details various models of Condair dehumidifiers, including:
  • Condair DC Series: Industrial condensing dehumidifiers with capacities ranging from 75 to 930 liters per day.
  • Condair DA Series: Desiccant dryers with capacities from 0.6 to 182 kg/h, available in standard and special models for specific needs.
Key Features and Benefits
The document emphasizes the energy efficiency and adaptability of these dehumidifiers, highlighting features like external heat dissipation, microprocessor control, and the ability to integrate with existing systems for cost savings.
Conclusion
The document concludes with a note on the importance of selecting the appropriate dehumidification technology based on specific application requirements, considering factors like temperature, humidity levels, and operational costs.
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Catalog excerpts

Food industry-1

FOOD INDUSTRY The importance of air humidity in production and storage Air humidification, dehumidification and evaporative cooling

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Food industry-2

The necessity of air dehumidification in the food industry When it comes to producing, processing, packaging and storing foods, it is incredibly important for companies to meet strict hygiene standards to ensure permanently high product quality. At the same time, failure-free production processes often require not only good indoor air quality but also constant, narrowly defined room temperatures and humidity levels. However, these are constantly affected by moisture infiltration from warm, humid external air, people and the products themselves. Depending on the type of food and its processing,...

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Food industry-3

Introducing thermodynamics: How dehumidification works In thermodynamics, the variables of enthalpy (h), temperature (t) and humidity (x) are inseparable from each other. These variables are represented in a so-called h,x diagram. Here the enthalpy h is the total heat content of the air, consisting of the air temperature and the water vapor present in the air. In the case of humidity, a distinction is made between absolute humidity x (g of water vapor in the air per kg of air) and relative humidity. The relative humidity (φ) indicates the percentage of saturation of the air. When it comes to...

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Food industry-4

Improvement of production quality and consistency Hygroscopic raw and production materials Spray drying for the production of powdered foods In many areas of the food industry, products are processed into powders in industrial processes. These powders then enter the market as finished goods or are used as basic substances for the production of other goods. Such products include, for example, milk powder, instant coffee and cappuccino powder. Avoid material reactions and preserve raw material quality In order to ensure the best possible industrial processing and damage-free storage of chemical...

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Food industry-6

How corrosion occurs Iron cannot rust in sufficiently dry air. However, when moisture settles on the metal, oxygen (O2) and water (H2O) begin to react to form hydroxide ions (OH-). To balance the electrons required for this reaction, the iron oxidizes, i.e. it releases its electrons, which are then absorbed by the oxygen. This process produces iron oxide, i.e. rust. Where the electrons have been withdrawn, an electron shortage occurs and positively charged iron atoms (Fe2+) are released. These migrate into the water droplets and combine there with the negatively charged hydroxide ions (OH-)....

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Food industry-7

The crispness of baked goods and snack foods Every child knows that biscuits, crisps, pretzels and pretzel sticks that are stored open for a certain period of time lose their crispness — they draw moisture from the ambient air and absorb it. In the case of baked goods, which primarily consist of the hygroscopic ingredients flour and sugar, the desired properties can be guaranteed by means of humidity management. Wherever bread is baked and stored, i.e. in bakeries or, even more extensively, in the industrial production of baked goods, the use of effective dehumidification systems serves to maintain...

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Food industry-8

Choosing the right dehumidification technology As shown in the brochure, there are different challenges to be met in the food industry for air dehumidification. Depending on the type of production, further processing and storage of the food, the spectrum ranges from “high temperature with high humidity levels” to “low temperature with low humidity levels”. One possibility for air dehumidification is the operation of ventilation units with integrated water coolers. In this process, the outside air drawn into the ventilation unit is cooled down significantly in the cooler, thus dehumidified and...

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Food industry-9

Condensing dehumidifiers Condair DC series Desiccant dryers Condair DA series Condair DC series industrial condensing dehumidifiers are used in a wide range of applications in industry, trade and warehouses. The process of air dehumidification is based on a cooling process. A low temperature is generated by the cooling machine, which condenses the water vapor from the air and thus dehumidifies the air. Such dehumidifiers are particularly suitable for ensuring humidity levels of between around 40� and 60�. Condair condensing dehumidifiers can be configured in a variety of ways and to suit our...

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Food industry-10

© 9/2020 Technical modifications and errors excepted

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.