Hall Option
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Hall Sensor Option for con35, con50 and con60 Hall Sensor Option The hall sensor option is available for all three Concens actuator models. The hall sensor enables control of the position of the piston rod very precisely. Furthermore, the hall option allows driving of two or more actuators synchronously, depending on the choice of controller. A combination of the above features is also possible. The circuit board is fully backwards compatible with earlier versions. Previous versions have a limited supply voltage range. Electrical Data Supply voltage: 5 - 24 VDC (± 10 %) for all actuators Current consumption: 5 - 20 mA depending on supply voltage (Current consumption when using Concens controllers with 5 VDC power supply for hall circuit is approx. 5 mA). Output: 5 - 24 V amplitude depending on supply voltage, 90 ˚ or ¼ cycle delay between output A and B. Output is “open collector” - type with internal 10 kΩ pull-up resistors. Concens controllers are equipped with pull-up resistors (4,7 kΩ - 10 kΩ). Certified: according to IEC60601-1, ANSI/AAMI/ES60601-1, CAN/CSA-22.2 No60601-1 available (24 VDC actuators only). Build in dimension BID: con35 – BID increased by 10 mm con35 – 1 m, 2 x AWG20 +4 x AWG26, Ø = 4.85 mm, black jacket, bending radius is 6 x Ø con50/con60 – 1 m, 2 x AWG16 +4 x AWG26, Ø = 6.35 mm, black jacket, bending radius 6 x Ø Concens control unit: Customer control unit: Electrical Wiring con35/con50/con60 with standard Concens cable Yellow Green Brown 5–24 V DC supply Hall A output SvaneB output manager for mechanicalV GND for hall Actuator + for hall 0 Kim Hall Brinch, development, with the new Gerber Spreader XLs 125-spreader Fig. 2 The table above shows the standard Concens cable for all three models. If other color combinations are experienced, please ask for advice or scan QR code for further information, before connecting actuator to the controller. Check for updates at www.concens.com Pin 1: Actuator - black Pin 2: Hall supply brown Pin 3: Hall output ch A yellow Pin 4: Actuator + red Pin 5: Hall GND blue Pin 6: Hall output ch B green Looking at the connector from opposite side of the cable

Hall Resolution In the tables below hall resolution is calculated for con35/50/60. Also note the formulas for calculating number of pulses in a full stroke. con35/100 mm/pitch 2 Gear ratio Exact Gearing Pulses con50/100 mm/pitch 3 Gear ratio Exact Gearing Pulses Hall Sensor Option con60/100 mm/pitch 4 Gear ratio Exact Gearing Pulses gearing x stroke pitch = pulses (full stroke) Example: Stroke length: 60 mm Gearing: 1:84 Pitch: 3 84 x 60 mm 3 2 | D A T A S H E E T | Hall Sensor v5.0 | February 2021 = pulses (full stroke) Example: Stroke length: 60 mm Gearing: 1:84 Pitch: 3 84 x 60 mm x 4 3

Hall Sensor Circuit Block Diagram The hall circuit inside the actuator has four connections. Two connections for power supply and two for output signals. The hall sensor works with supply voltage from 5 - 24 VDC (+/- 10 %). The outputs, A and B, each provide a square wave signal with ¼ cycle or 90 ˚ delayHall between them. The amplitude of the output corresponds to the supply voltage Hall (power supply 5 VDC => output is 5 Vpp /power supply 24 VDC = > output is 24 Vpp ). The output are “open collector”M type with internal pull-up resistors (10 kΩ). Pull-up Motorwires: Motor + is red Motor –...

Hall Test Supply motor with 24 VDC to the motor wires(red and black) Supply hall with + 5 VDC to the brown wire and 0 V (GND) to the blue wire Now measure the signal from each hall output It should be a square signal with 5 Vpp amplitude as shown in fig. 6 Hall Sensor Option BROWN Hall GND BLUE Test points for measuring hall pulses Hall sensor Actuator – BLACK Recommendations and warnings When using actuators with hall sensor option, calibration or learning cycle must be performed before system is ready for use. Electrical noise from the environment where the actuators are used may disturb...