*mydirectindustry

Catalogs
Conbraco Industries
APOLLOXPRESS CATALOG

APOLLOXPRESS CATALOG

Product catalog summary

Overview: The document provides comprehensive specifications and features of the APOLLOXPRESS® line of valves and fittings, highlighting their American-made quality and innovative Leak Before Press® technology. It covers various valve series, applications, material specifications, and performance ratings.

Key Features:

Leak Before Press® Technology: Ensures leak detection before pressurization for enhanced safety and reliability.
Construction and Design: Features include deep cup depths, short turn elbows, and floating flanges for easy installation and space-saving.
Material Specifications: Made from high-quality materials like forged brass, cast bronze, and stainless steel for durability and corrosion resistance.
Performance Ratings: Valves are rated for a maximum operating pressure of 250 psi and a temperature range of 0°F to 250°F.
Certifications and Compliance: Complies with standards such as MSS SP-110, NSF/ANSI 61, and RoHS Directive 2011/65/CE.

Product Series:

77V Series: Full-port flow, adjustable stem packing, compatible with Ridgid® XL and XLC Press Tools, not for potable water.
77VLF Series: Lead-free, suitable for potable water, similar features to 77V Series.
77W Series: Heavy pattern cast bronze body, suitable for non-potable plumbing.
77WLF Series: Lead-free for potable water systems, dezincification-resistant materials.
77W-HC Series: Hose connection with heavy brass cap, suitable for heating and cooling systems.

Installation and Compatibility: Designed for direct mechanical connection to ASTM B88-Type K, L, and M copper tubing in hard drawn condition, not compatible with soft annealed copper tubing.

Additional Resources: Further information, submittal sheets, and manuals are available on the Elkhart Products and Apollo Valves websites.

Material Specifications: Valves use lead-free bronze, multi-fill PTFE, lead-free brass, and corrosion-resistant plated steel, complying with US Federal Public Law 111-380 and the Safe Drinking Water Act.

Dimensions and Options: Dimensions for different valve sizes, weight, and flow capacity (Cv) are provided. Options include stem extensions, tee-handles, stainless steel handles, and balancing stops.

Approved Applications: Suitable for water, including potable water, and hydronic heating systems with a maximum of 90% glycol, not compatible with soft annealed copper tubing.

Performance and Standards: Maximum pressure rating of 200 psi and temperature range of 0°F to 250°F, designed for ASTM B88-Type K, L, and M copper tubing, not suitable for flammable gas service, complies with MSS SP-80 and MSS SP-139 standards.

Features: Fast and economical press installation, compatibility with Ridgid® XL Press Tool, Leak Before Press® Technology, full port flow, adjustable graphite stem packing, made in the USA, ARRA compliant.

Ordering Information: Details for various valve sizes, including model and part numbers for standard and lead-free versions.

Product Descriptions:

Globe Valve (120T-PRLF): Lead-free, suitable for non-potable water.
Swing Check Valve (163T-PR): Economical installation, not for reciprocating pumps, prevents reverse flow.
Ball-Cone Check Valve (CVB-PR): Tight shut-off, chemical resistance, suitable for horizontal and vertical installations.
Wye Strainer (YB-PR): Protects systems from foreign particles, self-aligning screen design.

Standards and Compliance: Complies with MSS SP-80, NSF/ANSI 61-8, and NSF/ANSI 372 standards.

Precautionary Notes: Avoid use with reciprocating pumps, ensure proper installation to prevent noise and premature failure.

Additional Features: Fast and reliable press installation, compatibility with Ridgid® XL Press Tools, Leak Before Press® Technology.

59LF Series - Lead Free Bronze Wye Strainer:

Description: Protects plumbing systems from foreign particles with minimal pressure loss.
Features: Fast installation, self-aligning screen, blowout ball valve option.
Performance: Maximum pressure of 250 psi, temperature range of 0°F to 250°F.
Approvals: NSF/ANSI 372 certified lead-free.

36LF Series - Lead Free Pressure Reducing Valve:

Description: Controls excessive pressures in water distribution systems.
Features: Corrosion-resistant, balanced piston design, internal thermal expansion by-pass.
Performance: Maximum pressure of 250 psi, temperature up to 180°F.
Approvals: ASSE 1003-2009 and CSA B356 certified.

36ELF Series - Lead Free Pressure Reducing Valve:

Description: Reduces excessive supply pressures, corrosion-resistant design.
Features: Fast installation, sealed cage for vault installations, high flow efficiency.
Performance: Maximum pressure of 250 psi, temperature up to 180°F.
Approvals: NSF/ANSI 61-8 and 372 certified.

RPLF4A Series - Lead Free Reduced Pressure Valves:

Description: Protects against back-siphonage or backpressure hazards.
Features: Modular check valve cartridges, stainless steel springs, top-mounted test cocks.
Performance: Maximum working pressure of 175 psi, temperature range of 33°F to 180°F.
Approvals: ASSE 1013 and CSA B.64.4 certified.

Fittings:

Description: Copper-body fittings with Leak Before Press® design.
Features: Pre-lubricated for easy installation, approved for underground applications.

Copper Fitting Reducers: Lists various copper fitting reducers with part numbers, dimensions, and descriptions for connecting pipes of different diameters.

Couplings: Copper extended length couplings without stops, including part numbers and dimensions.

Crossovers: Copper crossovers with part numbers and dimensions for crossing over pipes in plumbing systems.

Flanges: Large diameter copper flanges with weight ratings and dimensions for connecting pipes to other components.

Adapters: Various types of adapters, including female and male adapters, with part numbers and dimensions.

Unions: Lead-free brass unions, both female and male, with part numbers and dimensions for joining pipes while allowing disassembly.

Installation Guide & Pressing Instructions: Detailed installation instructions for APOLLOXPRESS® fittings and valves, emphasizing cleanliness and proper handling.

System Description: APOLLOXPRESS® fittings are made from lead-free copper or brass, featuring EPDM O-rings for sealing, suitable for various applications.

Listings, Approvals, and Codes: Complies with multiple standards and codes, including NSF, IAPMO, and various state and local requirements.

Handling and Installation: Proper handling and installation practices, including maintaining cleanliness and compensating for thermal expansion.

Pressure Testing: Guidelines for pressure testing installed systems to ensure system integrity.

General Installation Instructions: Includes maintaining minimum spacing between fittings and ensuring proper alignment during installation.

Specifications and Procedures: Detailed specifications for installation and maintenance of APOLLOXPRESS® joints and fittings.

Installation Guide: Involves cutting the tube square, removing burrs, marking insertion depth, and using approved pressing tools.

Pressing Instructions: Guidelines for using pressing tools and jaws, with periodic inspection and maintenance of tools.

Tool Compatibility and Maintenance: Compatible with various tool manufacturers, with a list of approved jaws and pressing tools.

Product Cross-Reference: Cross-reference chart for APOLLOXPRESS® valves, detailing part numbers, sizes, and descriptions.

Recommendations and Best Practices: Best practices for keeping joints cool during soldering or brazing, using cold wet rags or spray freezing products.

Specifications: Lists various types of fittings such as Copper Reducer Couplings, Low Lead Brass Female and Male Adapters, Copper Elbows, and Copper Tees.

Cross-Reference Information: Provides cross-reference numbers for Viega and NIBCO products.

Additional Information: Directs users to visit the Elkhart Products Corporation and Apollo Valves websites for further details.

Product Specifications: Lists various copper reducing tees and fittings, including product numbers and cross-references with Viega and NIBCO products.

Cross Reference Chart: Detailed cross-reference chart for fittings, including product numbers and corresponding Viega and NIBCO cross-references.

Terms & Conditions of Sale: Payment terms, freight terms, and process for claims, returns, and order adjustments.

Warranty and Limitations of Liability: Warranties for products, covering defects in workmanship and material, with specific durations for different product lines.

Product Features: Highlights features of the APOLLOXPRESS® line, including Mechanical Leak Before Press® feature, deep cup depth, short turn elbows, and patented stainless steel grab rings.

Catalog excerpts

PRODUCT CATALOG

Open the catalog to page 1

YOUR SINGLE SOURCE SOLUTION FOR PRESS TECHNOLOGY DIAMETER FITTINGS BALL VALVES GATE, GLOBE, CHECKS WATER PRESSURE REDUCING VALVES American Made Quality you can Depend On. Mechanical Leak Before Press® on small diameter, within Deepest cup depth on the market. Short turn elbows for space saving alternatives. Radial orientation on installation is not necessary on VISUAL and Mechanical Leak Before Press® feature on Patented stainless steel grab ring on large diameter 2V2"-4" Unique Floating flanges can be put back in place during installation. Features of one piece welded construction tees include:...

Open the catalog to page 2

ELKHART PRODUCTS CORPORATION Customer Service (574) 264-3181

Open the catalog to page 3

Easily identify impressed large diameter with our patent pending visual Leak Before Press" break away band. Available only thru APOLLOXPRESS*. Close Turn Large Diameter Elbow Single Piece Diameter Elbow BENEFITS OF THE APOLLOXPRESS SYSTEM SINGLE SOURCE from one single source. HEAT & FLAME FREE Reduces fire hazard. open flame. CLEAN, FAST&SIMPLE No glues, fluxes, or solder needed. Installs in less than a minute for most sizes. Lead Free Options | Leak Before Press® | Clean

Open the catalog to page 4

iym with Locker Room and Showers • Ball Valves. RP Backfiow Preventer. Pressure Reducing Valves. Gate Valves, Globe Valves, Check Valves, Wye Strainers, Small and Large Diameter Fittings. RP Backfiow Preventer, Spill Resistant Vacuum Breaker, Pressure Reducing Valves, Ball Valves, Gate Valves, Globe Valves, Check Valves, Wye Strainers, Small and Large Diameter Fittings. RP Backfiow Preventer, Spill Resistant Vacuum Breaker, Small and Large Diameter Fittings, Pressure Reducing Valves, Gate Valves, Globe Valves and Check Valves, Wye Strainers. RP Backfiow Preventer, Spill Resistant Vacuum Breaker,...

Open the catalog to page 5

Fasten Copper PRESS Fittings Quickly PRESSFAST is an innovative new tool* able to fasten Copper PRESS fittings in seconds. • Attach PRESSFAST to any W impact wrench capable of 130 lb of torque. (Soldseparately) • Insert the jaws you need into the clamping arms. ■ Press the trigger to close the jaws until the blue LED light comes on to ensure a proper connection. • PRESSFASTTool with adjustable handle • PRESS Go/No-Go Gauge * Tool powered by Contractor's Impact Wrench Use PRESS jaws with V4"-1" Copper PRESS fittings and Vi"-%" Brass PRESS fittings. Steel PRESS fittings. Now Available from 2 great...

Open the catalog to page 6

Contractor quality press ball valves in sizes V2" - 4" feature full port design, forged brass or cast bronze bodies and numerous handle and trim options. Standard construction for HVAC or certified Lead Free for potable water, all feature press connections incorporating Leak Before Press® technology. Available in both Standard USA v2fand Lead Free Models YOUR SINGLE SOURCE SOLUTION FOR PRESS TECHNOLOGY

Open the catalog to page 7

Press End Forged Ball Valve DESCRIPTION: The APOLLOXPRESS® 77V Series two-piece press ball valve is ideal for installation in heating, cooling and non-potable plumbing. Features Leak Before Press® technology and 250 psig maximum working pressure. Proudly Made in the USA. FEATURES: • Full-Port Flow • Superior RPTFE Seats and Packing • Adjustable Stem Packing • Ridgid® XL Press Tool Compatible (1/2” - 2”) • Ridgid® XLC Press Tool Compatible (2-1/2” - 4”) • Leak Before PressTM Technology • Blow-Out Proof Stem • Corrosion Resistant Materials • Silicone Free Assembly • 100% Factory Tested • Made in...

Open the catalog to page 8

Lead Free Press End Forged Ball Valve DESCRIPTION: The Lead Free* APOLLOXPRESS® 77VLF Series press ball valve is ideal for installation in most plumbing and heating systems, including potable water. Features Leak Before Press® technology and 250 psig maximum working pressure. FEATURES: • ANSI 3rd party Certified Lead-Free* • Full-Port Flow • Easily Identifiable Blue Lead Free Hang Tag & White Lever • Adjustable Stem Packing • Fast, Reliable, Economical Press Installation • Ridgid® XL Press Tool Compatible (1/2” - 2”) • Ridgid® XLC Press Tool Compatible (2-1/2” - 4”) • Leak Before Press® Technology...

Open the catalog to page 9

Press End Bronze Ball Valve DESCRIPTION: The APOLLOXPRESS® 77W Series Ball valve is ideal for installation in heating, cooling and non-potable plumbing. Features Leak Before Press® technology and 250 psig maximum working pressure. PERFORMANCE RATING: • Maximum Operating Pressure 250 psi • Temperature Range: 0°F - 250°F APPROVALS: • MSS SP-110 Ball Valves • Directive 2011/65/CE (RoHS) Compliant MATERIAL SPECIFICATIONS: Part Name Body Seat Ball Stem Packing Nut Stem Retainer Handle Gland O-Ring Seals Material Cast Bronze C89836 Multi-Fill PTFE ASTM B16 Brass, plated Multi-Fill PTFE Corrosion Resistant...

Open the catalog to page 10

Lead Free Press End Bronze Ball Valve DESCRIPTION: The Lead Free* APOLLOXPRESS® 77WLF ball valve is ideal for installation in most plumbing and heating systems, including potable water systems requiring NSF 61 or Lead Free* approval. Features Leak Before Press® technology and 250 psig maximum working pressure. FEATURES: • Lead Free* Brass & Bronze Materials • ANSI 3rd party Certified Lead-Free* • Easily Identifiable Blue Lead Free Hang Tag & White Lever • Full-Port Flow • Adjustable Stem Packing • Fast, Reliable, Economical Press Installation • Leak Before Press® Technology • Dezincification...

Open the catalog to page 11

Ball Valve w/Press X Hose Connection DESCRIPTION: The APOLLOXPRESS® 77W-HC Press x Hose bronze ball valve is ideal for installation in heating, cooling and non-potable plumbing. Features a ¾” hose thread connection with heavy brass cap to protect the threads. Features Leak Before Press® technology and 250 psig maximum working pressure. FEATURES: • Full-Port • Ridgid® “XL” Press Tool Compatible • Adjustable Stem Packing • Fast, Reliable, Economical Press Installation • Leak Before Press® Technology • Dezincification Resistant Bronze Body • Heavy duty brass cap is full pressure rated • 100% Factory...

Open the catalog to page 12

APOLLOXPRESS CATALOG

APOLLOXPRESS CATALOG

Catalog excerpts

All Conbraco Industries catalogs and technical brochures

Archived catalogs