ACTUATORS AND CONTROLS
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ACTUATORS AND CONTROLS - 1

ACTUATORS AND CONTROLS MADE IN THE USA

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ACTUATORS AND CONTROLS - 2

2 PAGE I) Pneumatic Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23 Apollo® Pneumatic Rack and Pinion Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Apollo® Actuator Parts Model 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Apollo® Actuator Parts Model 52 to 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Materials of Construction (Models 16-200-270 . . . . . . . . . . . . . . . . . . . . . . . ....

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ACTUATORS AND CONTROLS - 3

1. DIE CAST ALUMINUM END CAPS: standard polyester powder coated 2. CONCENTRIC SPRING SETS: Zinc phosphate treated High corrosion resistance and reliability Spring sets to suit different air pressure/torque requirements Extra long fasteners to allow safe dismantling for maintenance Same body dimensions for DA/SR versions 3. END CAP SCREWS/ADJUSTING SCREWS: Stainless steel as standard EXTERNAL CONNECTION: Namur slotted shaft - in accordance with the international standard to provide a self-centering positive drive for positioners and switches. Namur solenoid mounting - manufactured in...

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ACTUATORS AND CONTROLS - 4

ITEM DESCRIPTION MATERIAL TREATMENT QTY. Apollo Pneumatic Actuator Numbering System Actuators and Controls 1 Body Extruded ALUMINUM Hard anodized 1 2 Anti-blowout pinion Steel Nickel plated 1 • 3 Lower pinion o-ring NBR 1 • 4 Top pinion o-ring NBR 1 • 5 Spacer ring POM 1 6 Pinion snap ring Steel Nickel plated 1 7 Piston Die cast ALUMINUM 2 • 8 Piston o-ring NBR 2 9 Stop bolt Stainless steel 2 10 Stop bolt o-ring NBR 2 11 Washer Stainless steel 2 12 Stop bolt retaining nut Stainless steel 2 13 Left end cap Die cast ALUMINUM Painted 1 14 Right end cap Die cast ALUMINUM Painted 1 15 End cap...

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ACTUATORS AND CONTROLS - 5

5 Actuators and Controls Actuator Parts Models From 52 to 140 ITEM DESCRIPTION MATERIAL TREATMENT 1 Body Extruded ALUMINUM Hard anodized 1 1 2 Anti-blowout pinion Steel Nickel plated 1 1 • 3 Lower pinion o-ring NBR 1 1 • 4 Pinion bearing POM 1 1 • 5 Top pinion o-ring NBR 1 1 • 6 Cam bearing POM 1 1 7 Cam Stainless steel 1 1 8 Position indicator Nylon 2 2 9 Pinion washer Stainless steel 1 1 ••10 Pinion snap ring Steel Nickel plated 1 1 11 Piston Die cast ALUMINUM 2 2 • 12 Piston o-ring NBR 2 2 • 13 Bearing - piston head POM 2 2 • 14 Bearing, piston back POM 2 2 15 Travel stop screw retaining...

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ACTUATORS AND CONTROLS - 6

6 Models From 160-200-270 Actuators and Controls ITEM DESCRIPTION MATERIAL TREATMENT 1 Body Extruded ALUMINUM Hard anodized 1 1 2 Anti-blowout pinion Steel Nickel plated 1 1 • 3 Lower pinion o-ring NBR 1 1 • 4 Top pinion o-ring NBR 1 1 • 5 Pinion bearing top POM 1 1 6 Pinion snap ring Steel Nickel plated 1 1 7 Piston Die cast ALUMINUM 2 2 • 8 Piston o-ring NBR 2 2 • 9 Bearing piston head PTFE 15% graphite 2 2 •10 Bearing, piston back POM 4 6 4 6 •11 Stop bolt o-ring NBR 2 2 12 Washer Stainless steel 2 2 13 Travel stop nut Stainless steel 2 2 14 Travel stop screw Stainless steel 2 2 15...

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ACTUATORS AND CONTROLS - 9

Double Acting Actuator Actuators and Controls With reference to the above diagram it can be noted that the torque of a double acting actuator remains constant throughout the complete cycle. The user can decide which model to choose according to their own specific requirements, using the following guidelines: 1. Define the maximum torque of the valve to automate. 2. To obtain a safety factor,increase the torque value chosen by 25%-50% (subject to the type of valve and working conditions). 3. Once the torque value is obtained consult the torque chart in the corresponding air pressure column,...

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ACTUATORS AND CONTROLS - 10

PRETENSIONED SPRING Spring Return Actuator 10 Actuators and Controls The torque given by the actuator is defined by four fundamental values. Opening Rotation SOA = Start of air stroke EOA = End of air stroke Closing Rotation SOS = Start of spring stroke EOS = End of spring stroke The user can decide which model to choose according to their own specific requirements using the following guidelines: 1. Define the maximum torque of the valve to automate. 2. To obtain a safety factor increase the torque value chosen by 25% - 50% (subject to the type of valve and working conditions). 3. Once the...

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ACTUATORS AND CONTROLS - 13

“Acutorque” Stainless Steel Actuator Design and Construction 13 Actuators and Controls 1 2 3a 3b 4 5 6 7 9 10 1. Investment Cast Body Assures manufacturing of other special alloys, such as Monel 2. Unique Drive Pinion One piece stainless steel alloy shaft, precision machined gear and teeth for precise control 3. Bearings Replaceable top and bottom TFE Pinion Bearings to ensure low friction, stability above 400°F, and chemical resistance 4. Travel Stops Provides +/-4° travel adjustment in outboard direction 5. Accessory Mounting Manufactured to NAMUR to provide international standardized...

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ACTUATORS AND CONTROLS - 14

Operation The Apollo® Acutorque actuator is manufactured with an integral and internal air manifold. The solenoid mounting pad is manufactured to Namur dimensional standards as to allow for the direct mounting of various manufacturers’ solenoid valves and other flow control devices. For applications not requiring a direct mount solenoid valve, ports are tapped to NPT standards (American National Standard taper threads). Reverse Rotation When required, a clockwise rotation of the drive pinion, by means of air to PORT A can be achieved by reversing the pistons inside the actuator body (rotate...

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ACTUATORS AND CONTROLS - 15

15 Actuators and Controls Features Corrosion Resistance All metal components are cast or machined from Stainless Steel or Monel, which offers excellent resistance to most corrosive chemicals as well as industrial atmospheres. No Lubrication All actuators are factory lubricated for the optimum life of the actuator under normal conditions. Teflon® piston bearings are used because of their self-lubricating properties. Simple Maintenance Each actuator is designed for ease of maintenance. Should you wish simply to change a spring rating or completely rebuild a unit, total disassembly and...

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