SECTION R – ACTUATION Table of Contents DESCRIPTION Copyright ©2016 Apollo Valves, Manufactured by Conbraco Industries - Printed in the US

AD & AS ACTUATORS Sizes 0025 to 0350 APOLLO RACK & PINION Designed and manufactured for the ultimate in durability and reliability, the new Apollo® Pneumatic Rack & Pinion Actuators provide outstanding service life. Apollo Rack & Pinion actuators have replaceable insert drive adapters in all but the largest models, and many units have dual “F” series bolt patterns. The numerous actuator drive and bolt pattern combinations allow direct mounting of several valve styles. FEATURES 1. Cast Aluminum Body Yellow Chromate Powder Coat Finish 2. Die Cast Aluminum End Caps Yellow Chromate Powder Coat Finish...

AD & AS ACTUATORS Parts List – Sizes 0025 to 0350 21 11 Description Body End cap Piston Pinion Spring cartridge Bearing strip piston rack Bearing piston Bearing pinion Thrust washer End cap screw Circlip O-ring seal pinion O-ring seal piston O-ring seal end cap O-ring seal limit stop B-port seal Limit stop screw Limit stop nut Limit stop washer Warning sticker Indicator assembly Center plate (option) Insert drive Material Cast Aluminium alloy Cast Aluminium alloy Cast Aluminium alloy High grade aluminium Spring steel POM PTFE 25% carbon-filled POM POM, black UV-stabilized Stainless Steel Spring...

AD & AS ACTUATORS Dimensional Data – Sizes 0025 to 0350 ENVELOPE DIMENSIONS - SOLENOID INTERFACE - TOP MOUNTING INTERFACE Tolerance limits unless otherwise specified: X.X = ± 0.02" X.XX = ± 0.01" Note: øE6 10.3” D6 1. DA = Double-Acting, SR = Spring-Return 2. Solenoid interface and top mounting interface according to VDI/VDE3845 (NAMUR) +0.02 3. The solenoid drillingøE2 0 pattern is shifted 0.16” for size 0025 and 0.08” for size 0040 vs. the centerline of the actuator. E1

AD & AS ACTUATORS Dimensional Data – Sizes 0025 to 0350 VALVE INTERFACE AND DRIVE DETAILS Note: 1. Flange and square drive according to DIN 3337 Tolerance limits unless otherwise specified: X.X = ± 0.02" X.XX = ± 0.01" TORQUE OUTPUT OF DOUBLE ACTING RACK & PINION ACTUATORS (IN - LB) Actuator Size AD0025 AD0040 AD0065 AD0100 AD0150 AD0200 AD0350 Double-Acting Torque Diagram Constant Torque Spring-Return Torque Diagram Air Stroke Start Torque Spring Stroke Start Torque Start Torque End Torque End Torque Rotation Counter Clockwise Rotation Clockwise Copyright ©2016 Apollo Valves, Manufactured by...

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AD & AS ACTUATORS Technical Data – Sizes 0025 to 0350 ACTUATOR WEIGHT OPERATING SPEED RESULTS (See test conditions below) Actuator Size Outward Stroke (Double-Acting & Spring Return) Inward Stroke (Double-Acting Only) OPERATING SPEED TEST Solenoid with flow capacity: 0.6 m3/hr Pipe diameter: 6 mm Medium: clean air Supply pressure: 80 psi Load: with average load Stroke: 90° Temperature: Room temperature NOTES: 1. For Double-acting and Spring-return. Pistons at 90° outward position 2. Only for Double-acting. Pistons at 0° inward position 3. Stroke is 90° SELECTING/SIZING APOLLO RACK & PINION ACTUATORS...

AD & AS ACTUATORS Sizes 0600 to 1600 APOLLO RACK & PINION Designed and manufactured for the ultimate in durability and reliability, the new Apollo® Pneumatic Rack & Pinion Actuators provide outstanding service life. Apollo Rack & Pinion actuators have replaceable insert drive adapters in all but the largest models, and many units have dual “F” series bolt patterns. The numerous actuator drive and bolt pattern combinations allow direct mounting of several valve styles. FEATURES 1. Cast Aluminum Body Yellow Chromate Powder Coat Finish Compact Rack & Pinion Design Quarter-Turn Operation Designed...

AD & AS ACTUATORS Parts List – Sizes 0600 to 1600 Part Body Piston Pinion AD End Cap (Double Acting) AS End Cap (Spring Return) Inner Spring Middle Spring Outer Spring Spring Holder Guide Band Piston Guide Lower Bearing Upper Bearing Part Thrust Washer Stop Screw Washer Stop Screw Washer End Cap O-ring Piston O-ring Upper Pinion O-ring Lower Pinion O-ring Stop Screw O-ring Stop Screw O-ring Stop Screw Washer Spring Clip End Cap Bolt Limit Stop Bolt Part 38 Stop Adjustment Nut 40 Limit Stop Bolt 42 Nut Cover 43 Port O-ring 44 Insert/Adapter 47 Stroke Cam 48 Dual Stop Bolt 49* Dual Stop O-ring...

AD & AS ACTUATORS Parts List – Sizes 2500 to 4000 Part Body Piston AD End Cap (Double Acting) AS End Cap (Spring Return) Pinion Gear Rack Coil Spring Lower Bearing Part Upper Bearing Piston Guide Heel Guide Piston O-ring End Cap O-ring Lower Pinion O-ring Upper Pinion O-ring Spring Clip Part 21* Thrust Washer 23 Rack Capscrew 24 DA End Cap Bolt 25 SR End Cap Bolt 26 Port O-ring * Included in Repair Kit

AD & AS ACTUATORS Dimensional Data – Sizes 0600 to 4000 For Models with Dual Adjustable Limit Stops RACK & PINION ACTUATOR ENVELOPE DIMENSIONS – INCHES Model 0600 0950 1600 2500 4000 Adjustable Adjustable Closed Stop Closed Stop J1* L* 3.50 1.63 4.03 1.63 4.50 1.87 N/A N/A N/A N/A *Applies to double stop versions only Copyright ©2016 Apollo Valves, Manufactured by Conbraco Industries - Printed in the U

AD & AS ACTUATORS Dimensional Data – Sizes 0600 to 4000 RACK & PINION ACTUATOR DRIVE DETAILS – INCHES Model 0600 0950 1600 2500 4000 Insert or Adapter Height M3 1.16 1.95 2.30 N/A N/A Standard Square Output O max 1.068 1.424 1.817 1.817 2.173 Standard Square Output O min 1.063 1.417 1.811 1.811 2.165 RACK & PINION ACTUATOR MOUNTING DIMENSIONS – INCHES Model 0600 0950 1600 2500 4000 Secondary Bolt Circle V1 4.921 5.512 N/A N/A 10.000 RACK & PINION ACTUATOR MOUNTING DETAILS – INCHES Model 0600 0950 1600 2500 4000

AD & AS ACTUATORS Torque Output TORQUE OUTPUT OF DOUBLE ACTING RACK & PINION ACTUATORS (IN - LB) Actuator Size AD0600 AD0950 AD1600 AD2500 AD4000 TORQUE OUTPUT OF SPRING RETURN RACK & PINION ACTUATORS (IN - LB) Actuator Size Air Stroke Supply Pressure (psi) Spring Stroke Copyright ©2016 Apollo Valves, Manufactured by Conbraco Industries - Printed in the USA