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RESIN DRYING HOPPERS AND STANDS

RESIN DRYING HOPPERS AND STANDS

RESIN DRYING HOPPERS AND STANDS

Product catalog summary
Overview: The document provides detailed information about Conair's ResinWorks™ Systems, specifically focusing on resin drying hoppers and stands. These systems are designed to enhance manufacturing efficiency by centralizing resin handling and pre-conditioning.
Key Features:
  • Hopper Design: The hoppers are constructed with stainless steel, featuring large clean-out doors and a removable cone to ensure superior mass flow and no material hang-up points. They are 100% insulated to preserve heat and save energy.
  • Control Options: A full-color touchscreen control is available, allowing station control from the hopper or the dryer. The system includes a super safe hopper control lever for isolating hoppers without shutting down the entire system.
  • Automatic Airflow Balancing: The system automatically balances airflow, eliminating the need for manual adjustments.
  • Energy Efficiency: The design includes features like single power drop per sled and integrated air ducting to save time, money, and space.
Specifications:
  • Hopper Models: Various models are available, each with specific volume and capacity characteristics. The document lists models such as RWH10-1, RWH14-2, and RWH33-21, among others.
  • Electrical Requirements: The systems operate on different voltages, including 208 V, 230 V, 400 V, 460 V, and 575 V, with specific full load amps and heater kW ratings.
  • Dimensions and Weight: Detailed dimensions and shipping weights are provided for each model, ensuring proper planning for installation and operation.
Options and Accessories:
  • Adjustable Purge Valve: Controls material flow and allows complete purge of material lines.
  • Slide Gate: Prevents material leakage when no purge valve is specified.
  • Multiple Sled Connection Kit: Allows connection between multiple sleds for integrated supply, return, and conveying manifolds.
Operational Benefits:
  • Flexibility: The system allows any material to be conveyed to any machine at any time, with quick material changes.
  • Efficiency: The system minimizes labor, energy, material, and inventory costs by centralizing drying and blending equipment away from the machine area.
Conclusion: Conair's ResinWorks™ Systems are designed to improve productivity and efficiency in resin drying operations, offering a range of features and options to meet various industrial needs.
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Catalog excerpts

RESIN DRYING HOPPERS AND STANDS-1

RESINWORKSTM SYSTEMS4RESIN DRYING HOPPERS AND STANDS Central Drying Hopper Systems Conair ResinWorksTM systems offer a perfect level of manufacturing efficiency. By consolidating resin handling and pre-conditioning into a central area, material changes can take place quickly, cleanly, and safely away from the processing machine. Simplified resin dehumidification is the heart of the ResinWorks system, where multiple hoppers are supplied on a common, pre-plumbed, pre-wired sled, and connected to a dehumidifying dryer to provide superior drying and maximum productivity. Individual sleds can be connected to form an efficient, centralized resin drying area supplying large numbers of processing machines with a wide array of dried resins. ResinWorks™ System D600 Dryer shown with RWH33-21, RWH24-12 and RWH 16-6 hoppers Rugged Hopper Stands Incorporate Heat/Air Control ResinWorks™ central drying systems are designed to solve real-world productivity challenges. Energy and time saving features create an efficient central drying system. Starting with simplified shipping and installation, ResinWorks continually improves your bottom line. Integral supply and return manifolds carry dehumidified air from your central dryer. Individual hoppers are easily isolated for clean out by dual air valves opened and closed with a single hand lever. This 3-position lever located beside the temperature controller provides fool-proof On/Off operation for both heat and airflow. Three phase disconnects at each sled conveniently distribute power to all hoppers. Stainless steel drying hoppers provide exceptional air distribution and material mass flow. Removable air spreader cone and extra-large access door minimize clean out time. Use the hopper's extra-long sight glass with optional sensor bracket and sensor kits to easily adjust and indicate material level. ` Quick-clean hoppers with superior mass flow - no material hang-up points Located within easy operator reach, each hopper includes the industry’s largest clean-out doors, a removable cone, and smooth all-stainless steel construction. Hopper design assures that all material is evenly exposed to dry air and heat. ` Color touchscreen control option A full-color touchscreen control is available for each hopper station, enabling station control from the hopper or the dryer. ` 100% insulated From the base of the cone, to the oversized door, to the full body wrap, each hopper is designed to preserve heat and save energy. ` Single power drop per sled, plus plug and play air ducting Each ResinWorks sled requires only one power drop. No need for individual drops to each hopper. The cost savings here really ad up quickly! And because the process and return air ducting come integrated into the hopper stand, you save time, money, and space. The continuously-welded header pipe system means no leaks! ` Super safe hopper control Air is turned on and off with the exclusive ResinWorks control lever. Isolate a hopper for cleanout without shutting down the entire system. Safe. Simple. Foolproof. ` Automatic airflow balancing With this design, there will never be any adjustment needed.

 Open the catalog to page 1
RESIN DRYING HOPPERS AND STANDS-2

RESINWORKSTM SYSTEMS4RESIN DRYING HOPPERS AND STANDS Adjustable Purge Valve Controls material flow from material source to destination. Easy to clean and install, it has a discharge that rotates 360 degrees to allow complete purge of material lines. Slide Gate - Prevents material leakage when no purge valve or distribution box is specified on the hopper. Multiple Sled Connection Kit allows the connection between multiple sleds for the integral supply, return and conveying manifolds. For each junction between sleds, a kit is required. Communications Modbus communications ensure that you can successfully...

 Open the catalog to page 2
RESIN DRYING HOPPERS AND STANDS-3

RESINWORKSTM SYSTEMS4RESIN DRYING HOPPERS AND STANDS Specifications Depending upon hopper requirements, ResinWorks drying systems may be configured with single-hopper sleds, multiple-hopper sleds or a combination of both. Available Hopper Combinations (Figure 3) RWH Hopper Models possible sled combinations Multi-Hopper Sled (Figure 1) Sled Total Length ft. {cm} Single-Hopper Sled (Figure 2) Note: Conair 39 and 44 inch hoppers are mounted on their own individual sleds. (see Figure 2) Use Figure 3 to identify the available hopper combinations that would be right for your operation, and determine...

 Open the catalog to page 3
RESIN DRYING HOPPERS AND STANDS-4

RESINWORKSTM SYSTEMS4RESIN DRYING HOPPERS AND STANDS conceived, configured and designed Systems that are to make you more competitive, efficient, productive and profitable. • Provides full flexibility – any material to any machine at any time. • Ten minute material changes – pre-dried, preblended material always ready. • Clean, neat processing – removes drying and blending equipment from the machine area. • Convey small batches from dryer or blender to machine. • Conveying lines purged after every cycle. • Minimizes labor, energy, material and inventory costs. ResinWorks drying hopper sleds can...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.