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MDCW (15-100)

MDCW (15-100)

MDCW (15-100)

Product catalog summary
Overview: The document provides technical specifications and operational details for the Model MDCW-25 mobile cart dryer, designed for low throughput applications. It highlights the features, benefits, and specifications of the dryer, including control options and application notes.
How It Works: The dryer operates using a process blower, heater, and desiccant rotor for regeneration. Key components include a hopper, return air filter, aftercooler/intercooler, and regeneration blower.
Benefits: The dryer offers proven performance for low throughput applications, with features such as drying monitors and various control options (DC-1 and DC-2) to suit different needs.
Feature Descriptions: The document outlines the features of standard and optional packages, including audible and visual alarms, temperature setback, dewpoint monitoring and control, and self-loading hoppers.
Specifications: Detailed specifications are provided for different models (MDCW15, MDCW25, MDCW50, MDCW75, MDCW100), including dimensions, weight, voltage requirements, and water requirements for aftercoolers. The drying temperature range is 150 - 375°F, with a dewpoint of -40°F.
Application Notes: The document advises on material throughput considerations, drying temperature and time variations, and the importance of bulk density in selecting the appropriate dryer. It also discusses the use of additional filtration for materials with excessive fines or volatiles.
Control Features: The DC-1 and DC-2 control features are compared, highlighting options like auto start, dewpoint control, and process blower management.
Performance Characteristics: The document provides performance data, including drying temperature, dewpoint, and conveying distances, with options for long-distance conveying.
Recommendations: Recommendations are given for selecting the right dryer based on application needs, with a note on reducing throughput rates by 17% for 50 Hz applications.
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Catalog excerpts

MDCW (15-100)-1

CAROUSEL PLUS MOBILE DRYING AND CONVEYING MOBILE CART Mobile Drying and Conveying systems eliminate the need for machine- mounted hoppers by placing all components on a safe, convenient cart. Set-up, batch drying, clean-out and maintenance can all take place with- out tying up valuable process machine time, or climbing on the machine. The MDCW system integrates an efficient Carousel Plus Dryer with a conveying blower, dust collector and direct-feed vacuum receiver to convey with dry air to the throat of a processing machine. The new self-loading option adds an integral hopper loader which allows the MDCW to load itself. If you don't need dry-air conveying, order a non- dry air conveying MDCW with a dryer and hopper, and add a self- contained vacuum loader. PROVEN PERFORMANCE FOR LOW THROUGHPUTS These Carousel Plus MDCW models are small enough to be used beside the MDCW units feature true closed-loop drying and conveying technology to eliminate moisture that can cause defects of 10 to more than 100 pounds per hour. The Carousel Plus Dryers use molecular sieve desiccant that is bonded into a fiberglass substrate and formed into a continuously rotating wheel. The result is rock steady drying temperatures and dew point levels, critical for processing mois- ture and temperature sensitive material. The thermo-formed, impact resistant ABS cover adds to the good looks and space-saving design of the Carousel Plus Dryers. Closed-loop drying/conveying Each unit provides drying temperatures up to 375°F {191°C}, automatic desiccant regeneration and dewpoints of -40°F {-40°C}. No-downtime material changes With a spare MDCW system, material changes are fast. Roll one unit to the processing machine, while another heats and pre-dries material for the next run. Maximum uptime, maximum reliability With significantly reduced part count, easy access and less wear, you can expect many years of trouble-free operation. The weight of the desiccant assembly has been reduced by 70%, the part count reduced by 90%, there are no more indexing bed plates, no more cumbersome 4-way valves and no more messy desiccant beads. Shift-after-shift this dryer will deliver the performance you need to stay up and running. Precise, adjustable dewpoint control An industry first! The dewpoint control option built into the microprocessor control system allows you to select a particular dewpoint value, which the control locks onto. The control then adjusts various dryer functions to precisely hold the dewpoint selected, virtually eliminating any chance of overdrying expensive material.

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MDCW (15-100)-2

CAROUSEL PLUS MOBILE DRYING AND CONVEYING The core of the Carousel Plus Dryer is the Munters8 unique fluted desiccant rotor, which contains molecular sieve desiccant. The molecular sieve has been grown into the rotor's porous fiberglass substrate, preventing the possibility of desiccant break down and dusting over time. The desiccant rotor revolves slowly at the rate of 12 revolutions per hour passing through three cycles with each revolution. I The high airflow across the surface area of the rotor produces a resin-drying low dewpoint within five minutes of start-up and offers multi- year media...

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MDCW (15-100)-3

CAROUSEL PLUS MOBILE DRYING AND CONVEYING Six character, seven segment LED display for high visibility of setpoint and actual operating Full access to setup parame- ters and alarms through error Autostart count down timer Operator password protection English/Metric units Solid-state heater contactors with isolation protection Return air temperature display numeric display with access to set-up parameters, full diagnostics, Eight character, fourteen segment LED display for high visibility of selected parameter status Keypad for easy operator access Real time clock Temperature setback Operator...

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MDCW (15-100)-4

TLR Tube Loader (hopper loader) (machine loader) E - Receiver diameter 4.5 in. {11.4 cm} F - Height with viewing chamber G - Receiver diameter 4.5 in. {11.4 cm} H - Overall Height 17.5 in. {44.5 cm} I - Height above mounting plate 13.5 in. {34.3 cm} E MODELS Standard hopper models LOADER BASE PLATES 1.625 in. dia. {4.1 cm} through hole APPLICATION NOTES: Water requirements {for aftercooler or optional precooler}‡ Recommended temperature§ Water flow gal./min. {liters/min.} Water connections NPT All dryers are supplied with an aftercooler as standard. The aftercooler reduces the temperature of...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.