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Film Scrap Granulators

Film Scrap Granulators

Film Scrap Granulators

Product catalog summary
Overview: The document details the specifications and features of the FSG Series granulators, which are designed for efficient regrinding of thin gauge film scrap as part of an in-line automatic scrap recycling system.
Key Features:
  • Easy Access for Cleaning: Features include a swing-open cradle screen for quick rotor access and a low in-feed height, with an electric jack screw for easy cleaning and maintenance.
  • Quiet Operation: Standard double-wall soundproof hoppers are included, with an optional sound-enclosed base to further reduce noise.
  • Integral Control Panel: Equipped with all necessary starters and controls for the granulator and additional components when part of a complete system.
  • Optional Roll Feeder: The RFL series roll feeders can be attached for reintroducing roll scrap, available in various sizes with variable speed motors.
  • Standard Fluff Conveying Blowers: Available in four sizes to accommodate different rates and distances for conveying ground scrap material.
Specifications:
  • Cutting Chamber: Features a slant-knife open rotor design for efficient processing, with adjustable rotor knives to prevent screen clogging and minimize heat build-up.
  • Models and Performance: Various models (FSG-100 to FSG-1600) are listed with specifications on throughput, motor power, and dimensions.
  • Noise Levels: Noise levels range from 90 to 95 dbA with standard soundproofing, and 80 to 85 dbA with optional base soundproofing.
Accessories and Options:
  • Relief Head Models: Designed to separate trim scrap from the air stream, allowing trims to drop into the granulator feed hopper.
  • Fluff Blower Models: Different models are available to match various granulator models, with specifications on motor power and throughput.
  • Roll Feeder Models: Designed for direct feeding of extruded plastic film into the granulator, with features for easy operation and maintenance.
Conclusion: The FSG Series granulators are designed for efficient and quiet operation in film extrusion processes, with various models and options to suit different needs and improve profitability by recycling film scrap effectively.
Additional Specifications: The document outlines specifications for a granulator with a roll feed option, including an open rotor with scissor cutting slant knives, a TEFC motor, and mild steel construction. It also features hopper soundproofing, a hand-feed port, and a regrind conveying fan. An electrical control panel and special paint are included.
Additional Features: Key features include a hopper jackscrew device for opening the cutting chamber, two bed knives, and base soundproofing. The granulator is equipped with an inducer blower control and an air relief head.
Optional Features: Options include the RFL Series roll feeder, carbide-coated knives, a third bed knife, and special voltages.
Notes: Specifications are subject to change without notice, and it is recommended to check with a Conair representative for the most current information.
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Catalog excerpts

Film Scrap Granulators-1

FILM SCRAP GRANULATORS SPECIALTY GRANULATOR FOR FILM EXTRUSION FSG Series beside-the-line granulators provide efficient, uniform regrinding of thin guage film scrap. The FSG granulators are designed to be used as part of a complete in-line automatic scrap recycling system for thin guage film extrusion processes. The three-way hopper design allows the granulator to accommodate edge and bleed trims, off-spec roll scrap and handfed scrap materials simultaneously. Model FSG-300 Shown with optional roll feed and relief head UNIQUE CUTTING CHAMBER SIMPLIFIES CLEAN-OUT Conair’s FSG Series of film scrap granulators offer a slant-knife open rotor design, providing scissor cutting action for fast, efficient processing. This technique is used for maximum bulk density, higher throughputs and generates less noise and fines. The standard (2) fixed bed knife design along with either 3 or 5 rotating rotor knives assure a high quality of ground scrap consistency. The rotor knives are adjustable to ensure a fixed gap between the knives and the screen, eliminating screen clogging and minimizing heat build-up. The innovative cutting chamber features a swing-open removable screen, cradle and scrap discharge bin. This design provides wide open access. Rotor access is straightin versus accessing from underneath, greatly simplifying clean-out and blade maintenance. This rotor design saves both time and money. Easy access for cleaning FSG Series granulators offer a swing-open cradle screen for the industry’s fastest rotor access and lowest in-feed height. A standard electric jack screw is included for ease of access for cleaning and maintenance of the cutting chamber. Quiet operation The FSG Series granulators come with standard double-wall sound proof hoppers. An optional integral sound enclosed base can be added to reduce noise as well. Integral control panel The control panel comes equipped with all starters and controls for the granulator, fluff outlet blower, electric jackscrew, optional roll feeder and trim inducer blower controls when purchased as part of a complete in-line scrap recycling system. Optional roll feeder Reintroduction of roll scrap is achieved with the attachment of the optional RFL series roll feeders. The standard roll feeder is designed with applicationspecific rolls that provide a strong pull on the film, without wrapping. They are available in several sizes with 1/2 Hp {0.37 kW} single drive variable speed motors that run 13-65 ft/min {4-20 meters/min}. Standard fluff conveying blowers The ground scrap material is taken away from the granulator by the fluff conveying blower, available in four (4) different sizes to accommodate any rate and conveying distance req

 Open the catalog to page 1
Film Scrap Granulators-2

FILM SCRAP GRANULATORS A new integrated film-scrap reclaim system, designed and built entirely by Conair, recovers edge trim and other scrap, grinds it, and then reintroduces it to the extruder without hang-ups, surging and clumping. It’s an easy, efficient way to improve profitability. Conair trim systems handle all kinds of film and sheet waste and return it directly to the extruder at rates of 25% or more. System costs are lower than re-pelletizing or scrap densification, and the material is not subject to an additional heat history. Relief Head FSG MODELS Relief head selection RH-1 RH-2 RH-3...

 Open the catalog to page 2
Film Scrap Granulators-3

FILM SCRAP GRANULATORS ACCESSORIES/OPTIONS Fluff Blower A C Fluff blower model Performance characteristics Motor hp {kW} Throughput lbs/hr {kg/hr} Dimensions inches {mm} A - Outlet diameter B - Overall height C - Mounting pattern width D - Mounting pattern depth Mounting hole diameter (all 4) Voltage 460V/3ph/60Hz 575V/3ph/60Hz 400V/3ph/50Hz After the cutting chamber, material passes through a screen designed to provide maximum throughput and bulk density for the specific application and material. The ground scrap material is then taken away by the fluff conveying blower. Standard fluff conveying...

 Open the catalog to page 3
Film Scrap Granulators-4

FILM SCRAP GRANULATORS S P E C I F I C AT I O N S Granulator with roll feed option F E AT U R E S ■ Open rotor with scissor cutting slant knives ■ TEFC motor ■ Hopper soundproofing ■ Two bed knives ■ Hopper jackscrew device for opening cutting chamber ■ Hand-feed port ■ Mild steel construction ■ Regrind conveying fan ■ Electrical control panel B MODELS Performance characteristics Maximum throughput* lb/hr {kg/hr} Super tangential cutter chamber opening inches {mm} Motor power† Hp {kW} Screen hole sizes inches {mm} Optional screen hole sizes inches {mm} Knives Standard number of bed knives Standard...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.