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ATC Series Coilers

ATC Series Coilers

ATC Series Coilers

Product catalog summary
Servo Control and Performance
The document highlights the use of servo-driven systems for turret rotation, traverse, and spindle speed, ensuring high precision and repeatability in operations. This setup minimizes product tension during high-speed coiling and cut/transfer, eliminating the need for adjustments during product changeover.

Distortion-Free Product
An advanced control algorithm calculates wrap diameters to adjust coil speed and traverse relative to puller speed, ensuring accurate and distortion-free product winding. The system includes automated ramp-up synchronization with the production line.

Operator Variability Reduction
Operating parameters can be saved as recipes, ensuring consistent product and process outcomes. This includes adjustments for coil speed, traverse speed, and turret speed to prevent product contact with the floor during changeovers.

ATC Series Coilers
The ATC dual spindle coilers are designed for winding small flexible extrusions with minimal tension, ideal for delicate products like medical tubing. The automated process enhances line speed and performance without operator intervention.

Tensionless Winding
Automatic Cut and Transfer Coilers are optimized for tensionless winding of small diameter flexible tubing, using a non-contact sonic loop detector for tension control. The system accommodates tube diameters from 0.020 inch to 0.50 inch and features automatic turret changeover.

Specifications
The document provides detailed specifications for the ATC Series models (ATC-24, ATC-36, ATC-48), including product range, coil and spool dimensions, drive systems, line rate, and control systems. The models feature heavy-duty frames, programmable microprocessor controls, and are designed for right-to-left line direction.

Trim Control
The trim control uses non-contact ultrasonic detection for larger tube diameters and ultra-lightweight roller contact for smaller diameters, ensuring precise tension management.

Additional Notes
Specifications are subject to change, and users are advised to contact a Conair representative for the latest information.
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Catalog excerpts

ATC Series Coilers-1

TENSIONLESS WINDING WITH AUTOMATIC CUT AND TRANSFER ATC dual spindle coilers wind small flexible extrusions with littleto-no friction or winding tension. This eliminates deformities in delicate products making it ideal for extrusions such as medical tubing, small tube, filled cords and small flexible profiles. The fully automated process transfers the product to the new reel without operator involvement or process disruption and effectively increases line speed and performance during changeover. (Shown without full enclosure) SERVO PRECISION FOR HIGHEST PERFORMANCE Automatic Cut and Transfer Coilers are ■ Best accuracy with servo control the perfect choice for tensionless windTurret rotation, traverse and spindle speed are all servo driven. This provides the ing of small diameter flexible tubing. ultimate in speed and positioning control for error-free performance, exceptionally high repeatability and minimal product tension throughout high speed coilTension control is accomplished through ing and cut/transfer. Finished spools require no ‘dial-in’ for product changeover. a non-contact sonic loop detector communicating with a PLC to automatically ■ Distortion-free product adjust coil speed and traverse. Typical Minimum tension is achieved by an advanced control algorithm that calculates tube diameters are 0.085 inch to 0.50 each successive wrap diameter to adjust coil speed and traverse relative to the inch {2.16 to 12.7 mm}. Tubes as small puller speed. This allows the sonic loop control to perform as a fine-trim device as 0.020 inch {0.5 mm} can be accomand ensures accurate, distortion-free, error-free lay of each wrap. The following modated with a specialized minimal circuit allows automated ramp-up of the winder synchronously with the line at tension trim control. Automatic turret startup. changeover is accomplished when the set amount of footage for the coil is ■ Recipes cut operator variability/error reached. Every operating input parameter can be saved as a recipe for repeatable prodThe system comes complete with collapsible core assemblies or spools and can optionally accept customer supplied spools. All winder components that come into contact with the tube are made from stainless steel or are hard coat anodized. uct and process consistency. This includes coil speed changes during cut and transfer, traverse speed for accurate lay and turret speed during changeover to avoid product touching the floo

 Open the catalog to page 1
ATC Series Coilers-2

Trim control front view Trim control side view MODELS Performance characteristics Product range tube diameter inches {mm} Coil type Coil drive Core size OD inches {mm} Core width inches {mm} Core size ID inches {mm} Spool size OD inches {mm} Spool width inches {mm} Spool size ID inches {mm} Spool flange thickness inches {mm} Traverse Turret drive Line rate Line direction Frame Controls PLC Panel Dimensions inches {mm} A - Overall height B - Height to spindle centerline C - Overall length D - Overall width Weight lb {kg} Shipping Voltage Trim Control Dancer type Dimensions inches {mm} E - Overall...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.