Ciject® Zero

Ciject® Zero

Ciject® Zero

Product catalog summary
Overview: The Ciject® Zero is an entry-level RTM/VRTM injection machine designed for simplicity and reliability. It features manual control with electronic pressure management, suitable for RTM and vacuum processes.
Key Features:
  • Simple operator control and maintenance.
  • Resin and stainless steel catalyst/hardener piston pumps.
  • Adjustable mix ratios for polyester, vinylester, epoxy, and phenolic systems.
  • Manual injection speed adjustment with digital readout.
  • Automatic mix-head and low volume flushing system.
  • Inline filtration and pre-settable pump counter with auto-stop.
  • Flush and service interval alarms, lockable settings.
Ratio Range:
  • Polyester: 0.5—4%
  • Phenolic: 1—8%
  • Epoxy 2:1: 100:12.5—100:50
  • Epoxy 1:1: 100:25—100:100
Process Compatibility: RTM, VRTM, Infusion
Specifications:
  • Material Viscosity: Up to 5,000 cPs
  • Injection Pressure: -0.9—8 bar (G)
  • Injection Volume: 0.1—1,000 L or continuous
  • Injection Rate: 0.1—8 L/min
Operating Conditions:
  • Noise: < 70dB
  • Humidity: 20—75% non-condensing
  • Temperature: Storage 0—60°C, Operating 0—45°C
  • Max Resin Temperature: 50°C
Power Requirements:
  • Electrical: 110—230V AC, 50/60Hz, 1A
  • Air Supply: 8 bar 600 L/min, dry, non-lubricated
Control: Simple ON/OFF pressure control, programmable injection quantities and speeds.
Dimensions: Height 1220 mm, Width 625 mm, Length 725 mm, Weight 60 kg.
Design Life and Servicing: Nominal service of 1 year, design life of 10 years.
Safety and Monitoring: Catalyst monitoring, stall and gel alarms.
Machine Options: Versions available for polyester, epoxy, and phenolic systems with various optional accessories like high-flow mix-heads and hoses.
Conversion and Spares Kits: Kits available for converting between material types and for spare parts.
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Catalog excerpts

Ciject® Zero-1

Data Sheet Ciject® Zero — RTM/VRTM Injection Machine The entry level machine in the Ciject range with a simple and effective manual control system. The Ciject Zero includes accurate electronic pressure control allowing it to be used for both RTM and vacuum processes.

 Open the catalog to page 1
Ciject® Zero-2

Simple and reliable operator control. Purpose designed resin and 316 stainless steel catalyst/hardener piston pumps for high reliability and simple maintenance. Available with mix ratios to suit polyester/vinylester, epoxy and phenolic systems. Manually adjustable injection speed with digital pump count readout. Fixed automatic mix-head. Automated, low volume flushing system. Inline resin and catalyst/hardener filtration. Pre-settable pump counter with auto-stop. Flush alarm which provides timed audible warning after injection. Service interval alarm. Lockable settings. Specifications Material...

 Open the catalog to page 2
Ciject® Zero-3

Control Pressure Simple ON/OFF pressure control Pressure Sensor Programmable injection quantities and speeds Operating Conditions Noise Output Storage Temperature Operating Temperature Maximum Resin System Temperature 50°C Power Requirements Electrical Supply Internal Fuse Supply Fusing Required

 Open the catalog to page 3
Ciject® Zero-4

Safety and Monitoring Catalyst Monitoring Stall Alarm Audible alarm Adjustable alarm to alert when flushing is required Dimensions Height Maximum Shipping Weight Design Life and Servicing Nominal Service Design Life

 Open the catalog to page 4
Ciject® Zero-5

Information Sheet — Ciject® Zero Machine Options Polyester Version Phenolic Version Available Options High-Flow Mix-Head High-Flow Hose (IBC Type) Drum Trolley Associated Parts Automatic Injection Valve Refer to Injection Valve data sheet for full list of configuration options and part numbers IBC Connection Kit: Resin Feed IBC Connection Kit: Epoxy Hardener Feed Barrel Heater Material Holding and Degassing Tanks A range of material processing tanks are available — refer to website for full list of configuration options and part numbers To specify a machine configuration use the machine part...

 Open the catalog to page 5

All Composite Integration Ltd catalogs and technical brochures

  1. XE-0050-0010

    4  Pages

  2. XE-0050-011

    2  Pages

  3. XE-0050-008

    2  Pages

  4. Ciject® One

    5  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.