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Ciject® One

Product catalog summary

Overview: The Ciject® One is a sophisticated RTM/VRTM injection machine designed for high control and ease of operation. It features programmable functions and extensive control options.

Specifications:

Material Viscosity Range: Up to 5,000 cPs (contact Composite Integration for higher viscosities).
Injection Pressure: -1 to 9 bar (G).
Injection Volume: 0.1—1000 L or continuously.
Injection Rate: 0.1—8 L/min (dependent on material viscosity).
Ratio Range: Polyester (0.5—4%), Phenolic (1—8%), Epoxy (2:1 100:12.5—100:50, 1:1 100:25—100:100).
Compatible Materials: Epoxy, Phenolic, Polyester, Vinylester.

Key Features:

Resin and stainless steel catalyst/hardener piston pumps for reliability and maintenance ease.
Advanced seal technology to prevent leaks.
Pivoted pump mounting for easy maintenance access.
Mix ratios available for various resin systems.
Enclosed cabinet with operator control and touch-screen display.
Automatic mix-head on adjustable boom.
Unique catalyst/hardener monitoring system.
Alarm monitored injection 'Pause' and 'Gel Timer' controls.
Non-pressurized mix-head flush system for easy cleaning.
Storage for hardener and solvent, and stainless steel drum trolley for resin barrels.

Operating Conditions:

Noise Output: < 70 dB.
Humidity: 20—75% non-condensing.
Storage Temperature: 0—60°C.
Operating Temperature: 0—45°C.
Maximum Resin System Temperature: 50°C.

Power Requirements:

Electrical Supply: 110—230V AC, 50/60Hz, 1A.
Internal Fuse: 3.15A, 20mm cartridges.
Supply Fusing: 3A (BS1362, IEC 269-3A).
Air Supply: Standard 8 bar 600 L/min, dry, non-lubricated.

Control:

Pressure: PID controlled, -1 to 19 bar (G).
Programmable injection quantities and speeds with 20 pre-settable programs.

Design Life and Servicing:

Nominal Service: 1 calendar year.
Design Life: 10 years.

Dimensions:

Height: 1270 mm, Width: 650 mm, Length: 850 mm (1500 mm with drum trolley).
Weight: 100 kg, Maximum Shipping Weight: 125 kg.

Safety and Monitoring:

Catalyst Monitoring: Adjustable low pressure alarm.
Stall Alarm: Adjustable audible alarm.
Gel Alarm: Alerts when flushing is required.

Machine Options:

Polyester, Epoxy, and Phenolic versions available with various mix ratios.
Additional options include solvent level sensor, pre-injection vacuum test, inline PID resin heater, high-flow mix-head, and more.

Conversion and Spares Kits:

Conversion kits available for changing between resin types and ratios.
Spares kits available for different resin options and configurations.

Associated Parts:

Includes automatic injection valve, IBC connection kits, heaters, and material holding tanks.

Catalog excerpts

Data Sheet Ciject® One — RTM/VRTM Injection Machine A sophisticated machine with programmable functions and an extensive level of control options. The Ciject One features an unrivalled level of control with simplicity of operation.

Open the catalog to page 1

Purpose designed resin and 316 stainless steel catalyst/hardener piston pumps for high reliability and simple maintenance. Advanced seal technology preventing leaks without the need for lubrication. Unique pivoted pump mounting allowing easy access to entire pump assembly for maintenance. Available with mix ratios to suit polyester/vinylester, epoxy or phenolic systems. Fully enclosed cabinet with full operator control. 110—240V industrial micro-electric PLC control with colour touch-screen operator display. Automatic mix-head mounted on adjustable boom. Unique catalyst/hardener monitoring system....

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Control Pressure PID controlled pressure control Pressure Sensor Programmable injection quantities and speeds Program Storage Operating Conditions Noise Output Storage Temperature Operating Temperature Maximum Resin System Temperature 50°C Power Requirements Electrical Supply Internal Fuse Supply Fusing Required

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Safety and Monitoring Catalyst Monitoring Adjustable low pressure alarm Stall Alarm Adjustable audible alarm Adjustable alarm to alert when flushing is required Dimensions Height 850 mm *1500 mm with drum trolley Maximum Shipping Weight 125 kg *dependant on shipping options Design Life and Servicing Nominal Service Design Life

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Information Sheet — Ciject® One Machine Options Polyester Version 0.5—4% Available Options Solvent Level Sensor Pre-injection Vacuum Test Inline PID Resin Heater High-Flow Mix-Head High-Flow Hose: IBC Type Fixed Catalyst Tank: Polyester/Vinylester Version Fixed Catalyst Tank: Phenolic Version Associated Parts Automatic Injection Valve Please refer to Injection Valve datasheet for full list of configuration options and part numbers IBC Connection Kit: Resin Feed IBC Connection Kit: Epoxy Hardener Feed Barrel Heater Material Holding and Degassing Tanks A range of material processing tanks are available...

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All Composite Integration Ltd catalogs and technical brochures

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