video corpo

DF

DF
1 / 10 PagesView full catalog

DF

Product catalog summary
Introduction
The DF Friction Torque Limiter is an economical device designed to handle up to 23,000 Nm of torque with a maximum bore of 140 mm. It is suitable for dusty environments and provides silent overload protection without vibration in both rotational directions. The device features asbestos-free friction discs and allows for precise torque settings through an adjustable locking ring. An innovative calibration system using the 'H dimension' facilitates immediate calibration.
Specifications
The torque limiter is available in various models, including DF, DF/SI, DF/TAC, and others, each tailored for specific applications such as parallel shaft transmission or in-line shaft connection. The torque range varies from 1 to 23,000 Nm, with different bore sizes depending on the model.
Main Applications
The device is used in forming machines, conveyors, automotive, agricultural, and woodworking machines. It offers different friction ring options like STD (standard), LD (long life), and LDX (extra long life) to meet various performance and longevity requirements.
Advantages and Benefits
The DF Friction Torque Limiter protects motor-gearbox systems from accidental collisions, absorbs static torques without disengaging, and safeguards gears during short product jams. It ensures continuity in transmission without damaging components.
Technical Details
The document provides detailed technical specifications, including dimensions, torque ranges, and weights for different sizes and models. It also includes information on optional features like electromechanical overload signaling and automatic re-engagement.
Additional Information
Optional features include rust-resistant versions, models with radial rings, and kits for double registration. The document outlines the requirements for incorporating driving parts like plate wheels and pulleys into the torque limiter system.
Friction Torque Limiter: Additional Information
To ensure the longevity of friction rings and maintain limiter performance, it is crucial to stop the drive immediately after the first slip occurs. This can be achieved using the DF/SI model with a micro-switch (EM1 or EM2) or an inductive sensor (PRX). If immediate stopping is not feasible, an inductive sensor connected to a tachometer or frequency inverter is recommended to detect speed changes in a connected metallic mass.
Order Example
  • Friction Torque Clutch: Size 3.115, Model DF .../SI, Finished bore ø50 H7, Torque 1000 Nm
  • Element Description: Plate wheel 3/4” z 23
  • Coupling: Model GAS, Elastic element Normal red 98 Sh-A, Finished bore ø38 H7, Hub Type A1
Model Variants
  • DF Friction torque limiter
  • Base version
  • .../ML with long hub
  • .../SI with intervention signal
  • .../CM with helical springs
  • .../TAC with chain coupling
If using the DF/TAC version, specify both finished bores (on the limiter and pinion TAC).
Sensor Connection Example
Illustrates the connection of springs T0, T1, T2, T3 to the system for monitoring purposes.
See more

Catalog excerpts

DF-1

(SAFETY COUPLINGS) Up to 23.000 Nm of torque and 140 mm bore

 Open the catalog to page 1
DF-2

Simple and economic friction torque limiter. Suitable for dusty conditions without need of timing between gearbox and output. Silent overload without vibration. Protection in both rotation directions. Asbestos-free friction discs. Simple and precise torque seffing by adjusting the locking ring. Innovative calibration system by "H dimension" for an immediate calibration of the device. REQUEST Complete with transmission gear, fully turned and mounted (plate wheel, pulley, gear pair). Different types of friction discs for specific applications. Possibility of connections with bore and keyway, locking...

 Open the catalog to page 2
DF-3

Simple and compact solution. Version with coil springs for fine adjustment: .../CM. Available in corrosion resistant: DF/EA. Available with customized alignments ("L") interchangeable with other models on the market. Available with radial ring statically balanced: .../GR. Torque range from 1 to 23.000 Nm; max. bore 0140 mm. • P *: On the size 00.25 the grubscrew is located on the nut side, not on the flange side. • Weights are relevant to the torque limiter with pilot bore (DF), inertias refer to the maximum diameter for finished bore.

 Open the catalog to page 3
DF-4

Electromechanical overload signaling. Automatic re-engaging after transmission reset. Assembly with helical springs possible: .../SI/CM. Available with a longer shaft for assembly with transmission elements of large size: ./SI/ML. Available with friction rings with different performances for specific needs. Torque range: 3 - 23.000 Nm; max. bore: 0140 mm. (long-hub version) (long-hub version) • Weights are relevant to the torque limiter with pilot bore (DF/SI), inertias refer to the torque limiter (DF) hole max. • Microswitches EM1 or EM2 and inductive sensor PRX see page 73

 Open the catalog to page 4
DF-5

Simple and compact solution for transmission with in-line shafts. Protection in both rotation directions. Possibility of different types of friction discs for specific applications. Version with coil springs for pairs and fine adjustment of the couple: .../CM/TAC. Available with radial ring statically balanced: .../GR. Torque range from 1 to 23.000 Nm; max. bore 0160 mm. 11 TECHNICAL DETAILS ■ Size • Data is relevant to the whole group (DF/TAC). • Weights are relevant to the whole group with pilot bore (DF/TAC).

 Open the catalog to page 5
DF-6

... + GEC - model with compact elastic coupling: technical data ■ DIMENSIONS AND TECHNICAL DETAILS ■ NOTES On request • ... + GAS (misalignments)*: data relates to red elastomeric element 98Sh-A. • Data is relevant only to application (.../GAS - .../GEC), for torque limiter data see on page 9 • Weights are relevant only to the coupling application with pilot bore version (./GAS - ./GEC).

 Open the catalog to page 6
DF-7

DF - friction torque limiter: additional informationOTHER COUPLING ON REQUEST ■ Model DF suitable for connections GF to coaxial shafts capable of recovering high misalignments. Helical springs execution, for a wider torque range and consequently a finer adjustment on calibration is possible. .../EA: rust resistant Rust resistant execution, with stainless steel rings, galvanized for application in wet environments. .../GR: model with radial ring Ring with radial locking statically balanced alternative to the grooved nut GT standard. Available from size 00.38 to 5.170. GT/DR KIT: kit for double...

 Open the catalog to page 7
DF-8

DF - friction torque limiter: additional information ■ PLATE WHEELS The driving part selected (plate wheels, pulleys, gears, and so on) to be incorporated into the friction torque limiter, must adhere to predetermined characteristics (ex. the surface in contact to the friction rings with roughness Ra=0,8 : 1,6) to ensure good performance.^ the table below, there are standard plate wheels in ComInTec's production (supplied already grounded) which can be assembled on the torque limiter; and the minimum chain passage"V"(see picture 3), necessary for the correct sizing of the plate wheel to avoid...

 Open the catalog to page 8
DF-9

DF - fric on torque limiter: addi onal informa on SENSOR CONNECTION EXAMPLE To maximize the life me of the fric on rings and maintain the performance of the limiter, you should promptly stop the drive as soon as the first slip occurs. This is possible using the model DF / SI combined with a micro-switch (model EM1 or EM2) or an induc ve sensor (model PRX), see page 73. If this is not possible, however, we suggest the use of an induc ve sensor connected to a tachometer or frequency inverter in order to reveal the possible speed change of a metallic mass connected to the organ of transmission, as...

 Open the catalog to page 9
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.