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Gearboxes_2014

Gearboxes_2014
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Gearboxes_2014

Product catalog summary
Company Profile
Comer Industries is a leading global provider of advanced engineering systems and mechatronic solutions for power transmission, serving sectors such as agriculture, construction, industrial, and renewable energy. The company is headquartered in Reggiolo, Italy, with operations in Italy and China, and sales subsidiaries in several countries.
Mechatronics Research Center
Founded in 1996, the Mechatronics Research Center in Reggiolo focuses on applied research and innovation. It features 11 test rooms with advanced simulators and supports product development with essential data. The center employs 12 engineers and completed 198 projects in 2013.
Research Activities
  • Approval tests for components like bearings and sensors.
  • Functionality tests including noise and vibration analysis.
  • Homologation tests for electric motors in the wind-energy sector.
  • Static and endurance tests for drivelines and gearboxes.
  • Crash and temperature tests under load conditions.
  • Structural and fatigue tests for gearboxes.
  • Field tests and benchmarking for new products.
Products
Comer Industries manufactures mechanical and hydraulic components for power transmission, along with advanced engineering systems and mechatronic solutions for various applications.
Overview
Comer Industries has evolved from offering individual products to providing complete systems and customer service solutions for power transmission and kinematics. The document details specifications, materials, lubrication, maintenance, and applications of their gearboxes.
Specifications
  • Shafts and Gears: Made from alloy steel according to UNI EN 10084 and UNI EN 10083 standards.
  • Gearboxes: Constructed from materials like grey cast iron, spheroidal cast iron, alloy aluminum, and steel for cold-forming.
Lubrication and Maintenance
  • Gearboxes are supplied without lubricant; recommended oil types are specified in the catalog.
  • The first oil change is required after 50 hours, with subsequent changes every 500-800 hours or annually.
  • Oil should be changed while warm to prevent sludge deposits.
Applications
Comer Industries applies mechatronics in agriculture, managing systems for hay-making, harvesting, irrigation, and mixing. The product range includes machines for land preparation, fertilizing, irrigation, forage harvesting, and more.
Technical Data
The document includes technical specifications for gearbox models, detailing input speed, power, torque, and configurations for different applications.
Conclusion
Comer Industries offers a comprehensive range of gearboxes and power transmission solutions, focusing on innovation and customer service.
Procedures and Standards
The document outlines standard configurations and input requirements for each gearbox, mentioning different gear ratios and configurations.
Recommendations
Notes on reduction ratios and actuator options are provided, such as the MV-814F model's reduction ratios and electric actuator availability.
Key Data from Tables
Tables list gearboxes with weights and oil capacities, along with dimensions for installation and compatibility.
Additional Notes
Comer Industries reserves the right to modify technical data without notice. Customers are advised to contact the technical-commercial service for more information.
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Catalog excerpts

Gearboxes_2014-1

gearboxes planet in motion

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Gearboxes_2014-2

Profilo dell’azienda / Company profile Centro ricerche di meccatronica / Mechatronics research center Prodotti / Products Applicazioni / Applications Dati tecnici / Technical Data Tipo e codice Type & Code Applicazioni Applications Applicazioni Applications Tipo e codice Type & Code

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Gearboxes_2014-3

EN index Tipo e codice Type & Code Applicazioni Applications Tipo e codice Type & Code Applicazioni Applications

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Gearboxes_2014-4

EN index Tipo e codice Type & Code Tipo e codice Type & Code Applicazioni Applications Applicazioni Applications

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Gearboxes_2014-5

EN index Tipo e codice Type & Code Applicazioni Applications Tipo e codice Type & Code Applicazioni Applications

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Gearboxes_2014-6

IT SIMBOLOGIA Tipo e codice Type & Code EN SYMBOLS Applicazioni Applications Tipo e codice Type & Code Applicazioni Applications Hydraulic motor Hydraulic motor Dimensioni Profili Scanalati / Grooved Splines Dimensions Legenda - Legend Giri in entrata Input r.p.m. Potenza in entrata Input power Rinvio Bevel gear unit 1:1 ratio Momento torcente in entrata Torque input Tipo di montaggio Gear Arrangement Moltiplicatore Speed increasing unit Rapporto Ratio Riduttore Reduction gear unit Albero di entrata Input shaft Quantità lubrificante Oil (or grease) quantity Momento torcente in uscita Output torque...

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Gearboxes_2014-7

APPLICAZIONI VARIE - MISCELLANEOUS APPLICATIONS Applicazioni varie Miscellaneous applications 0.00 MACCHINE PER LA PREPARAZIONE DEL TERRENO - MACHINERY FOR LAND PREPARATION Falciadistruggierba Rotary mowers Trinciastocchi Flail mowers 1.02 Decespugliatrici Rotary cutters 1.03 Spandiletame Manure spreaders 1.04 Decespugliatori idraulici Hydraulic cutters 1.05 MACCHINE PER LA LAVORAZIONE DEL TERRENO - MACHINERY FOR SOIL TILLAGE Zappatrici - Fresatrici Rotary tillers 2.01 Zappatrici multiple Multiple rotary tillers 2.02 Erpici rotanti Vertical tillers Trivelle Post hole diggers MACCHINE PER IL TRATTAMENTO...

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Gearboxes_2014-8

Comer Industries is a global leader in the design and production of advanced engineering systems and mechatronic solutions for power transmission, supplied to major manufacturers of agricultural machinery, construction equipment, industrial and renewable energy applications worldwide. Comer Industries Headquarters is based in Reggiolo (Reggio Emilia), Italy. Industrial operations are structured in five operating units in Italy, specialized by product line, and a facility in China opened in 2008. Comer Industries also operates in major foreign markets with its own sales subsidiaries in France,...

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Gearboxes_2014-9

CENTRO RICERCHE DI MECCATRONICA Il Centro Ricerche di Meccatronica (CRM), realizzato da Comer Industries nel 1996 a Reggiolo (Reggio Emilia), è dedicato alla ricerca applicata e all’innovazione ed effettua lo sviluppo, la sperimentazione e la prova dei prodotti dell’azienda. Il CRM si estende su una superficie coperta di 1.500 m², con 11 celle di sperimentazione e prova insonorizzate, dotate di attrezzature all’avanguardia e apparecchiature di simulazione in grado di riprodurre le situazioni di reale utilizzo e funzionamento delle trasmissioni sulla macchina operatrice. Le tecnologie utilizzate...

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Gearboxes_2014-10

MECHATRONICS RESEARCH CENTER Comer Industries advanced engineering systems are developed, tested and approved at the Mechatronics Research Center, which has been set up in 1996 at Reggiolo (Reggio Emilia) to conduct applied research and continuous innovation. The Mechatronics Center, covering an area of 1,500 m² (16,000 ft²), has eleven test rooms, totally acoustics insulated, equipped with cutting edge devices and simulators that reproduce machine operating environment. Technologies used by the Center allow Comer Industries to acquire accurate data, essential for new product design and definition...

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Gearboxes_2014-11

La produzione di Comer Industries, accanto ai tradizionali componenti meccanici e idraulici per la trasmissione di potenza, comprende sistemi avanzati di ingegneria e soluzioni di meccatronica destinati alle macchine per l’agricoltura, l’industria e alle applicazioni per l’energia. La missione di Comer Industries si è progressivamente orientata dalla semplice offerta di prodotti e componenti alla proposta di sistemi completi e di servizio totale al cliente, per la risoluzione di tutte le problematiche nell’ambito della catena cinematica e della trasmissione di potenza. CARATTERISTICHE ALBERI...

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Gearboxes_2014-12

Comer Industries completes its traditional range of mechanical and hydraulic products for power transmission with advanced engineering systems and mechatronic solutions for agricultural machinery, industrial equipments and energy applications. Comer Industries mission has evolved from supplying products and single components to offering complete power transmission systems and total customer service in response to O.E.M. needs in kinematics. FEATURES SHAFTS AND GEARS : Alloy steel construction according to Standard: UNI EN 10084 UNI EN 10083 GEARBOXES : Grey cast iron according: UNI EN 1561 Sferoidal...

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Gearboxes_2014-13

La meccatronica applicata al settore agricolo permette a Comer Industries di gestire sistemi altamente innovativi e funzionali destinati in particolare a macchine per fienagione, raccolta, irrigazione e miscelazione. L’evoluzione della tecnologia in questo settore ha spinto Comer Industries ad estendere la propria gamma di prodotti dai componenti tradizionali per macchine agricole azionate da trattrici alle trasmissioni per grandi macchine semoventi di nuova generazione. Macchine per la preparazione del terreno Macchine per la lavorazione del terreno Macchine per la fertilizzazione Macchine per...

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Gearboxes_2014-14

Mechatronics applied to the agricultural sector allows Comer Industries to manage highly innovative and functional systems designed in particular for hay-making, harvesting, irrigation and mixing. Technological development in this sector has prompted Comer Industries to extend its range of products from traditional parts for agricultural machinery driven by tractors to transmissions for large new-generation self-propelled machines. Land preparation machines Soil tillage machines Fertilizing machines Irrigation and crop treatment equipment Forage harvesting, processing and distribution machines...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.