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Smart Box

Smart Box

Smart Box

Product catalog summary
Overview
The document describes the SmartBoxComau, a modular assembly center designed for cylinder head operations. It highlights the system's flexibility, scalability, and maintenance-friendly design, making it suitable for various production needs.

System Specifications
  • NC Controlled Asynchronous Pallet Conveyor System for standard integration.
  • Capable of processing different parts with cycle times starting from 20 seconds.
  • Scalable design allows for easy addition or repositioning of cells within a production line.
  • Easy retooling and maintenance-friendly design with accessible components.
  • Complete machine handling without disassembly.

SmartBoxComau Features
  • Modular center with X, Y, Z, and tilting A-axis configuration.
  • Developed tooling for Z-axis to accommodate various cylinder head configurations and valve angles.
  • Part handling via friction roller or standardized chain transport system, independently controlled.

Value Propositions
  • Green Benefits: Standby mode reduces power and fluid consumption.
  • EcoSmart (optional): Monitors power, air, and coolant consumption, manages energy-saving functions, and provides consumption data analysis.

Technical Specifications
  • Main Sizes: Width 1,750 mm, Length 2,800 mm, Height 3,100-3,350 mm (without cable drag chain).
  • Main Parameters: Cylinder centerline 70-130 mm, Intake/Exhaust valve centerline 0 or 25-55 mm, Intake valve angle 0-30 degrees, Transfer height 700-950 mm.
  • Axis Stroke: X axis 200 mm, Y axis 500/1,000/1,400 mm, Z1 and Z2 axes 500 mm.
  • Main Operations: Part loading, part tilting, press fit up to 300 kg, assembly of valve components.

Contact Information
COMAU S.p.A., Powertrain Machining & Assembly, Via Rivalta, 49, 10095 Grugliasco –TO (Italy). Tel. +39-011-0049111, www.comau.com
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Catalog excerpts

Smart Box-1

■ The SmartBoxComau is a modular centre, capable of performing various assembly operations primarily for cylinder heads. It is based on an X,Y, and Z axis configuration together with a tilting a axis. A complete set of tooling for the Z- axis has already been developed for the assembly of cylinder heads, covering different head configurations, types and valve angles. Handling the parts with SmartBoxComau can be simply accomplished through a friction roller or a standardized chain transport system, which can be independently controlled. Asynchronous Pallet Conveyor System standard integration Flexibility to process several different parts Suitable for large range of cycle time (from 20 sec.) Scalability, a cell can be added to a line or moved to a different position within the line in response to rapidly changing production needs ■ Easy retooling Maintenance friendly design: all the components are easily reached and can be inspected / maintained Handling of the complete machine without any disassembly Stand by Mode: Power and fluid consumption reduction EcoSmart (optional): Power, air and coolant consumption monitoring Energy Saving function management Nominal consumption auto learning function Extra consumption monitoring and alert Consumption data collection and costs analysis

 Open the catalog to page 1
Smart Box-2

1.750 2.800 3.100-3.350 (without cable drag chain) Main Sizes Width Length Height Main Parameters Cylinder centerline Intake valve centerline Exhaust valve centerline Intake valve angle Transfer height Axis Stroke X axis Y axis Z1 and Z2 axes Main Operations Performed Part Loading Part Tilting Press Fit Assembly of the valve axis (valve, spring, plates, key valve, seal valve, check key valve) SmartBoxComau Configurations Y axis stroke 1400 - Single Z axis Y axis stroke 1000 - Single Z axis COMAU S.p.A. Headquarters Via Rivalta, 30 10095 Grugliasco –TO (Italy) Tel. +39-011-0049111 COMAU S.p.A....

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.