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Body Welding March 2012
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Body Welding March 2012

Body Welding March 2012
1 /13Pages

Catalog excerpts

Body Welding March 2012-1

Body Welding Property of Comau - Duplication prohibited

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Body Welding March 2012-2

COMAU GROUP COMAU SYSTEMS ^ LATIN AMERICA ^ NORTH AMERICA Body Welding Property of Comau - Duplication prohibited

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Body Welding March 2012-3

BW&A Product Lines Body in White Adaptive Solutions eComau Body Welding Property of Comau - Duplication prohibited March 2012 3

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Body Welding March 2012-4

Production Systems Logistics Systems Conveyance Systems Scope / Savings BIW Manufacturing Strategy - ComauFlex Assembly Systems ComauFlex: BIW Solution Focused Lower Initial Investments • Engineering, Tooling, Conveyors, Building Lower Operating (Labor & Inventory) Costs •Production, Material, Maintenance, Plant Engineering Lower Future Model Introduction Costs •Prototype build, Tool Certification, Product Launch Body Welding Property of Comau - Duplication prohibited March 2012 4

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Body Welding March 2012-5

BIW Manufacturing Strategy – ComauFlex Examples Manufacturing / Production Systems Material / Logistics Systems Facilities / Conveyance Systems Tooling / Assembly Systems Body Welding Property of Comau - Duplication prohibited March 2012 5

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Body Welding March 2012-6

BIW Manufacturing Strategy – ComauFlex Benefits Business Benefits • 40% cost reduction (fixed and variable) from conventional flexible body shops • 50% floor space reduction from current flexible body shop • Speed to market improved by 10 months • Product architecture independent flexible body shop • Zero loss launch – new model introduction over the weekend Operational and performance benefits • No trapped direct manpower, no operator pacing automated lines • No line feeding using material handling operators (versamover fleet) • Significant reduction of maintenance personnel • No block/starved...

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Body Welding March 2012-7

BIW Manufacturing Strategy - Case Study PROPOSED NFW BODrSHOP APE A WITH AMHTiONEt * Direct & Indirect Labor Body Welding Property of Comau - Duplication prohibited

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Body Welding March 2012-8

High Volume Sub Assemblies w/S.A.M. - Case Study Comau Sub-Assembly Machine (SAM) Total Footprint System Cost Body Welding Property of Comau - Duplication prohibited

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Body Welding March 2012-9

eComau Business Model Consulting Service ENERGY EFFICIENCY SERVICE TEAM INDUSTRIAL ENERGY EFFICIENCY TEAM • • • Industrial Energy Managers Product / Process Experts focused on Design for Sustainability, GreenFit, Life Cycle Cost Analysis • Team dedicated to achieving energy targets/objects on shop floor • Skilled on Energy Efficiency Parameters, Method and Action Plan execution Green manufacturing (painting, automation, metalcutting,..) • Green procurement Eco Products & Technologies “ PLUG & SAVE SOLUTIONS ” • Comau Robotics: New Robot Range equipped with C5G Control Unit • Comau Powertrain:...

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Body Welding March 2012-10

Adaptive Solutions Body Welding Property of Comau - Duplication prohibited March 2012 10

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Body Welding March 2012-11

Robotics - Product Innovation 2010 - 2011 New SMART ARC4 Arc weld dressing integrated arm Innovative parallelogram geometry arm for all High payload models New 4 axis palletizer robot New Shelf version robot Standard and hollow wrist New C5G Control Unit Body Welding Property of Comau - Duplication prohibited March 2012 11

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Body Welding March 2012-12

Comau Body Welding & Assembly Products Technology Services Body Welding Property of Comau - Duplication prohibited March 2012 12

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Body Welding March 2012-13

COMAU S.P.A. VIA RIVALTA,30 10095 GRUGLIASCO (TO) ITALY TEL. +39 011 0049111 MAIL: [email protected] www.comau.com Body Welding Property of Comau - Duplication prohibited March 2012 13

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.