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IG4500XXBAA

IG4500XXBAA

IG4500XXBAA

Product catalog summary
Product Description: The InteliGen 500 G2 is a paralleling controller designed for advanced diesel gen-set applications, supporting both single and multiple gen-sets in grid-tied or island operations. It features a 5" color display and offers great flexibility with user-defined protections, a large PLC interpreter, and easy extendability through software key features.
Key Benefits: The controller supports a wide range of applications, offers robust communication capabilities with USB, CAN, RS485, and Ethernet ports, and supports protocols like Modbus RTU/TCP and SNMP. It is designed with cybersecurity in mind, meeting ISA 62443 level 2-3 requirements.
Key Features: The InteliGen 500 G2 can manage up to 32 gen-sets/mains/tie controllers, supports Stage V and Tier 4 Final standards, and includes multi-ECU communication. It offers start-up synchronization, PV control for hybrid microgrid sites, and remote connection via AirGate 2.0 and WebSupervisor. The controller also supports user-defined protections and setpoints, and is compatible with other ComAp solutions for load/Var sharing and power management.
Technical Data: The controller operates within a power supply range of 8-36 VDC, with a power consumption of 6 W (without modules). It features an IP65 protection degree for the front panel, operates in temperatures from -30°C to +70°C, and supports a maximum output current of 250 mA. The device includes various measurement inputs and outputs, with high accuracy and isolation features.
Available Modules: The datasheet lists several plug-in modules for extended functionality, including dual port interfaces, 4G & GPS communication modules, and additional binary inputs/outputs. CAN modules and external displays are also available for enhanced control and monitoring.
Functions and Protections: The controller supports various functions and protections as defined by ANSI standards, including overcurrent, undervoltage, overfrequency, and more. It also includes features like synchronizing check, thermal relay, and power factor monitoring.
Certifications and Standards: The InteliGen 500 G2 complies with multiple international standards, including EN 61000-6-2, EN 61000-6-4, UL 6200, and several others related to environmental and safety requirements.
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Catalog excerpts

IG4500XXBAA-1

The heart of smart control * ^ Controller for multiple gen-set applications Datasheet Product description A paralleling controller with 5" colour display for advanced and more complex diesel gen-set applications, supporting both single and multiple gen-sets running in grid-tied or island operations. y Great flexibility and wide range of applications support » User-defined protections and setpoints, large PLC interpreter and easy extendability using SWkey features y Comunication capabilities and protocols » In-built USB host/device, CAN, RS485 and Ethernet ports » Modbus RTU/TCP, SNMP v1, v2c and v3, J1939 y Cyber security by design to protect your business » Requirements of ISA 62443 level 2-3 by design y Support for installations with the option for cooperation with up to 32 gen-sets/mains/tie controllers y Keeping your business and data as safe as possible, meeting the ISA 62443 level 2 - level 3 security requirements » User access management with 10 unique user accounts with individual roles y StageV and Tier4Final ready by default y Multi ECU for communication with more J1939 devices such as engine ECUs, digital AVR etc. y Start-up synchronisation to minimise start sequence time and get the gen-set system up minimum possible delay y PV control supporting small hybrid microgrid (HMG) sites* y Faster and cost-effective operations with signal sharing over a CAN bus across a group of control units* y Modbus Client which can initiate Modbus communication and control 3rd party devices* y Built-in PLC interpreter with the use-to-use PLC Editor y Remote connection and monitoring » AirGate 2.0 for easy connection to your equipment remotely, without worrying about your asset's IP address » WebSupervisor—the cloud-based tool for fleet management y User-defined protections and setpoints on top of default parameters y Compatible load/Var sharing and power management with other ComAp solutions y Slots for plug-in modules for 4G and GPS, additional Ethernet port, RS232/485 connection or additional binary inputs/outputs Application overview *Extended feature (SW key required) | Related HWver: 01.02.00 | Related SWver: 2.4.1

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IG4500XXBAA-2

Analog inputs 4x Pick-up lx Binary outputs 8x E-Stop input lx Power supply & D+ 2 x Plug-in modules USB Device USB Host RS 485 Ethernet Note: Dimension "x" depends on a plug-in module Note: Dimensions are in millimeters. Note: The final depth of the controller depends on the selected plug-in module - it can vary between 4 7 mm and "x" mm. Mind also the size of connectors and cables (e.g. in case ofRS232 connector, add about 60 mm more for standard RS232 connector and cable). Note: The controller is mounted into panel doors as a standalone unit using provided holders. The requested cutout size...

 Open the catalog to page 2
IG4500XXBAA-3

Surrounding air temperature rating 70 °C Suitable for pollution degree 2 USB Device USB Host RS485 Ethernet Measurement inputs Measurement range Max. allowed current Accuracy Input impedance Power supply Power supply range Power consumption (without modules) RTC battery Fusing power E-Stop fusing Max. Power Dissipation Protection degree (front panel) Operating temperature Storage temperature Operating humidity Non-isolated type B connector Non-isolated type A connector Isolated 10/100 Mbit Isolated, 250/ 50 kbps, Terminator impedance 120 O Modbus RTU/TCP SNMP v1/v2c/v3 J1939 3ph Gen current,...

 Open the catalog to page 3
IG4500XXBAA-4

Available plug-in modules Product Order code Dual port interface 4G & GPS plug-in communication module Internet / Ethernet plug-in communication module 8 additional binary inputs/outputs Note: Controller has 2 slots for plug-in modules. Available CAN modules Product Order code CAN remote annunciator with 15 LEDs CAN module with 8 analog inputs CAN module with 8 binary inputs and 8 binary outputs CAN module with 8 binary inputs, 8 binary outputs, 4 analog inputs and 1 analog output CAN module with 8 analog inputs dedicated for thermocouple sensors only. CAN module with analog inputs and outputs...

 Open the catalog to page 4
IG4500XXBAA-5

Support offunctions and protections as defined by ANSI (American National Standards Institute): Description Master unit Stopping device Multi-function device Overspeed Underspeed Speed and frequency matching device Data communication device Starting-to-running transition contactor Synchronizing check Thermal relay Undervoltage Aux Battery UnderVoltage Overload (real power) Reverse power Master sequence device Undercurrent Excitation loss Unit sequence starting* Current unbalance Voltage unbalance / Negative sequence voltage "MINT ANSI code ANSI code Description I Incomplete sequence relay 27X...

 Open the catalog to page 5

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.