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TTK 1000

Product catalog summary

Overview: The TTK 1000 is a thermal break profile production plant designed for medium to high output levels, capable of producing 90 to 110 bars per hour with a maximum bar processing length of 7.5 meters. It requires three operators and features motorized transfer systems to minimize manual handling.

Production Process:

Knurling and Insertion: The process begins with knurling the thermal strip bar seat on the first profile, followed by the insertion of the thermal strip bar using special grippers. The second profile is then knurled, and the two halves are composed.
Fixing: The two halves and thermal strip bars are fixed together using gradual pressure applied by discs on the profile hammers.
Quality Testing: A shear strength test is performed on a 100 mm sample to ensure assembly quality.

Plant Composition:

Loading roller ways measuring 2.4 meters.
Options for TAB 101, TAB 100, or TAB 100 M.
Double modular transfer system.
Options for TAB 200 or TAB 200 M.
Double modular storage unit.
Options for TAB 400 or TAB 400 M.

Key Features: The plant layout is optimized to minimize space requirements and labor, ensuring continuous operation. The motorized transfer between knurling machines and the unloading storage unit enhances efficiency.

Catalog excerpts

THERMAL BREAK PROFILE PRODUCTION PLANT Number of operators: 3 Output: 90/110 bars/h Max bar processing length: 7.5 m The TTK 1000 is particularly suitable for medium-high outputs. The motorised transfer between the 2 knurling machines and the unloading storage unit downstream of the assembly machine minimise manual handling of profiles by the operators. The suggested layout minimises the spaces required while also optimising the labour necessary for continuous operation of the plant. Production steps: 1 - Knurling of thermal strip bar seat on first profile and thermal strip bar insertion via special grippers at knurling machine exit. Knurling of second profile. Composition of two halves. 2 - Fixing of two halves and thermal strip bars via gradual pressure of the discs on the profile hammers. 3 - Performance of shear strenght test on sample 100 mm long to test assembly quality. Plant composition: • Loading roller ways 2.4 m • TAB 101 or as alternative TAB 100 or TAB 100

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