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overspray catalogue

overspray catalogue
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overspray catalogue

Product catalog summary
Overview: The document provides comprehensive information on Columbus Industries' overspray collector systems, emphasizing their application, efficiency, and installation procedures. These systems are crucial for high-efficiency filtration, particularly in VOC abatement systems.
Collection Principles: Columbus Industries' overspray collectors use a multistage baffle design made from slit and expanded kraft media to maximize particulate collection and extend service life.
Performance Characteristics: Key metrics include efficiency, airflow resistance, holding capacity, and service life. These factors are critical for ensuring minimal maintenance and reducing the risk of duct fires.
Product Line: The product line includes Mini-Mesh, High-Capacity Mini-Mesh, and Supra Mini-Mesh collectors, each tailored for specific applications and coating types.
Applications: Suitable for various coatings, including lacquers, enamels, and waterborne coatings. The choice of collector depends on the spray booth's requirements and the coating type used.
Collector Bank Designs: Modular systems allow for flexibility and customization. Various configurations, such as pads, rolls, and multistage setups, are available to suit different operational needs.
Laboratory Testing and Technical Support: Columbus Industries provides comprehensive testing and technical support to ensure optimal performance of their overspray collectors.
Environmental Considerations: The document addresses environmental impact and compliance with regulations, including proper booth design and maintenance.
Technical Data: Detailed specifications and performance data are provided for various collector models, including airflow resistance and efficiency ratings.
Installation and Assembly: Instructions for assembling modular collection banks and dual collector pad systems are provided, emphasizing ease of conversion from water-wash to dry overspray collection systems.
Performance and Efficiency: Two-stage collection systems enhance efficiency and reduce maintenance. Guidelines for calculating a spray booth's collector bank holding capacity and service life are included.
Recommendations: The document recommends using Columbus Industries' products for efficient overspray collection, highlighting their cost-effectiveness and adaptability to various booth configurations.
Specifications and Efficiency: The Supra I pad has an average efficiency of 99.8% and a holding capacity of 1.585 lbs. per square foot. The collector bank's holding capacity is 126.8 lbs., with a service life of 1.51 shifts.
Spray Booth System Analysis: Recommendations for airflow velocities and exhaust fan sizing are provided to ensure safety and efficiency.
Environmental Impact: The importance of filter efficiency in reducing environmental overspray is highlighted, with a focus on VOC-abatement systems.
Recycled Materials and Environmental Commitment: Columbus Industries uses recycled materials in their products, aligning with environmental conservation efforts.
Compliance and Disposal: Overspray collectors are non-hazardous and should be disposed of according to regulatory standards. Compliance approvals and disposal procedures are provided.
Customer Service and Warranty: Extensive customer service and a warranty covering defects in workmanship and materials are offered, with specific terms and conditions outlined.
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Catalog excerpts

overspray catalogue-1

T ABLE OF CONTENTS > I. Overspray CollectorsCollection Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 ՕPerformance Characteristics . . . . . . . . . . . . . . . . . . . . . . .1Product Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,3ՕApplications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Airflow Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4ՕEfficiency and Holding Capacity . . . . . . . . . . . . . . . . . . . . .5II. Collector Bank DesignsModular Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6ՕPads/Rolls/Multistage . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8ՕHolding Capacity and Service Life Analysis . . . . . . . . . . . . .9III.Laboratory Testing, Research and Technical Support . . . . . . .10IV. Environmental Issues/Booth and Floor Sheeting . . . . . . . . . . .11V. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 The multistage baffle design of Columbus Industries collectors allows each layer to uniformly collect overspray particulates, or depth load. size="-2">

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Overspray collectors are not commodity items and all donot perform equally well on every coating. Specific types ofcoatings require certain collector designs and performance levels.Acontinuing dedication by Columbus Industries to research and develop better overspray collection systems has brought about a complete, highly versatile line of cost- effective dry overspray collectors. Some Columbus Industries collectors provide optimum performance under general conditions while others are designed to provide maximum performance under speciү́c spray booth applications. One of Columbus Industriesoverspray...

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maximum particulateholding capacity. situations requiring extended service life. The High-Capacity Mini-Mesh Collector is excellent for use with a wide range of coatings and especially with heavier, tacky-type coatings, conventional coatings and in High-CapacityMini-Mesh Collector also provides excellent efficiencyand very high holding capacity.The High-Capacity Mini-Mesh Collector utilizes eight layers of slit and expanded kraft, again creating a multistage collection design.The first three layers of this collector employ extremely large baffle openings for Supra ll Mini-Mesh Collector also employs...

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Differentcoatings react differently to any filter media from a resistance and service life standpoint Columbus Industries֒collectors fully address those differences. HIGH-CAPACITY SUPRA I & II/ HIGH-CAPACITY SUPRA I & II MINI-MESH > Multiple-Pocket Polyester Bags fromColumbus Industries are designed to provide a highly efficient secondary or tertiary ٯ́ltering media while maintaining a low resistance to airflow.The pocket construction, or extended surface area, makes these benefits possible.These collectors, which are available in a wide array of pocket counts, frame configurations and material...

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This flexibility allows for the specific requirements of an end user to be designed into the system. The roll concept saves time which is particularly important in high- production situations. Less frequent replacement of the secondary (downstream)media should always occur.These readily replaceable rolls allow for easy maintenance and reduce downtime of production equipment. the flexible design accommodates the use of a single layer of media or two layers of rolls or a roll and pad combination. 4) Determine the type of collection system best suited toyour needs. For engineering assistance, contact...

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Typical water-wash booth after conversion to a dry Columbus Industries collector system. Typical water-wash booth >

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11) Gun pressures including fluid and air where applicable. 12) Objectives of the end user such as efficiency and holding capacity requirements (or emissions standard). 13) Any other related information or suggestions. Information Supplied by Columbus Industries: > Information Supplied by the End User: Simple, yet very conclusive calculations can be performedon new and existing spray booth operations in order to determine a spray booth֒s collector bank approximate holding capacity and service life. The data required to complete these formulas must be supplied from both Columbus Industries and...

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overspray catalogue-11

The following static loss ranges provide a general guideline when sizing an exhaust fan for a spray booth. ResistanceTypical RangeTypicalAveragesActual (Calculated) Loaded intake filter (not powered)0.20"-0.30" W.C.0.25" W.C.______________Booth entrance loss0.05"-0.15" W.C.0.10" W.C.______________ Loaded overspray collectors 0.30"-0.40" W.C.0.30" W.C.______________Duct work and elbows (typical)0.20"-0.30" W.C.0.25" W.C.______________TOTALSYSTEM RESISTANCE0.90" W.C.______________To ensure 100 linear feet per minute (or other required velocity) through the cross section of the booth when the intake...

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We at Columbus Industries are committed to promoting anincreased awareness concerning the environment and our industrys relationship to it.As the concern over environmental issues becomes moreurgent, the need for higher efficiency ү́lters increases. The chart on page 10 shows the relationship between filter efficiency and the amount of overspray passed through the filter and into the environment.The more efficient the filter, the less overspray passed intothe environment. Higher efficiency is especially important when VOC-abatement systems are being used. > ?Overspray collectors constructed of multilayered,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.