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Double Acting Air Impact Marker Model 298 Operation Guide and Parts List

Double Acting Air Impact Marker Model 298 Operation Guide and Parts List

Double Acting Air Impact Marker Model 298 Operation Guide and Parts List

Product catalog summary
Installation
  • Mounting: Use 5/16-18 socket head cap screws with lock washers. Ensure a sturdy, level platform. For a 2 ½” stroke model, the stamp face should be 2 1/8” to 2 3/8” from the part. For a 4” stroke model, it should be 2.125” to 3.875”.
  • Air Requirements: The Model 298 is air-powered. Use a minimum 1/2” shop airline with a maximum operating pressure of 100 psi and a minimum of 20 psi. The airline length between the valve and marker should not exceed 3’. The marker has two ½” NPT air ports.
  • Adjustments: Increase air pressure for deeper marks and decrease for lighter marks. Adjust the FRL (Filter/Regulator/Lubricator unit) to regulate marking pressure. The FRL is sold separately.
Maintenance
  • Safety: Shut off all air and electrical power before maintenance.
  • Lubrication: Add 10W “light” industrial hydraulic oil to the lubricator bowl, adjusting oil flow to approximately 1 drop every 30-50 cycles. The Model 298XX-XX-XX-X-NL does not require lubrication.
  • Air Filter: Check and clean/change as needed, depending on the environment and plant air system. Avoid excess water in the filter bowl.
Pneumatic Controls
  • Double Solenoid Valve: Energize solenoid “A” to advance the marker. De-energize “A” and energize “B” to return and reset.
  • Spring Return Valve: Energize solenoid “A” to advance. De-energize “A” after marking to return and reset.
  • Speed Control Adjustment: Adjust speed control “R” for retract motion speed. Do not install speed control on the forward port.
  • Note: For efficient operation, the electrical signal to energize solenoid “A” should be very short, approximately 0.06 to 0.10 seconds.
Diagram Note

Removal of the front cap voids the warranty.

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Catalog excerpts

Double Acting Air Impact Marker Model 298 Operation Guide and Parts List-1

Pneumatic Controls Installation Mounting: Mounting holes are located in the mounting bracket, and the use of 5/16-18 socket head cap screws with lock washers is required. The Model 298 markers require a sturdy, level platform for mounting. For optimum power, the marker should be mounted so that the stamp face is 2 1/8Ô to 2 3/8 away from the part to be marked for a 2 Խ stroke model. (2.125Ԕ to 3.875 for a 4 stroke model, ect). ԃ Electrical Sequence for Double Solenoid Valve: Air Requirements: Model 298 is air powered for both the forward and reverse stroke. CMT recommends a 1/2Ô minimum shop airline. Maximum operating pressure of 100 psi, minimum operating pressure of 20 psi. Please note that the airline length between the valve and marker should not exceed 3. The marker has two ҽ NPT air ports. To advance marker, energize solenoid ԓA. To return marker and reset, de-energize solenoid ԓA and energize solenoid ԓB. ԃ Electrical Sequence for Spring Return Valve: To advance marker, energize solenoid AӔ. To return marker and reset, de-energize solenoid AӔ after part is marked. Adjustments: Ã Speed Control Adjustment: Adjust speed control RӔ to control speed of retract motion. DO NOT install speed control on forward (rod) port of marker. Note: For most efficient operation, electrical signal energizing solenoid ÓA should be very short, approximately .06 to .10 seconds. Suggested Pneumatic Control Diagram To regulate marking pressure, adjust FRL (Filter/Regulator/Lubricator unit). Sold separately. Increase air pressure to mark deeper. Decrease air pressure to mark lighter. Maintenance > Marker Sol ԓA Shut off all air and electrical power prior to performing any and all maintenance. ԃ Lubrication: > Standard 4-Way Valve1/2 Shop AirFRL Combo Unit Sol ԓBԓR 1/2Ԕ Tube 1/2 Tube Add 10W ԓlight industrial hydraulic oil to lubricator bowl and adjust oil flow to approximately 1 drop for every 30-50 cycles. The Model 298XX-XX-XX-X-NL is a non-lube system and does not require any lubrication. ԃ Air Filter: Check and clean/change as required. The frequency of cleaning/changing is dependent on environment and plant air system. Do not allow excess water to fill filter bowl. >

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Double Acting Air Impact Marker Model 298 Operation Guide and Parts List-2

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