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RIGIDIAL EN

RIGIDIAL EN
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RIGIDIAL EN

Product catalog summary
Overview: RIGIDIAL globoidal cam indexing tables are engineered to transform continuous rotary motion into precise indexing motion. They feature a large-diameter crossed roller bearing for enhanced axial and tilting load capacity, ensuring accuracy and rigidity. These tables are known for their high wear resistance, smooth operation, and precise positioning without backlash. They are adaptable for tight spaces and can be mounted in various positions, including ceiling or inverted configurations.
Operation Modes:
  • Cycle on Demand: Suitable for applications with extended dwell periods, controlled by a cam and sensor system that signals the PLC to halt the motor during the mechanical dwell period.
  • Continuous Rotation: Ideal for high-speed applications where the machine cycle completes in one revolution of the input shaft, synchronized with the main shaft rotation.
Table Sizing and Applications: Table sizing is determined by the required output torque, considering inertia, friction, and external forces. Proper service factors are essential for sizing the reduction gear. These tables are effective in both linear and rotary indexing systems, particularly where space is limited and fast, accurate indexing is required. Typical applications include assembly, transfer, and welding systems.
Configurations and Variants: Available configurations include:
  • Standard configuration with reduction gear and self-braking motor (VLRA).
  • Configuration with short input shaft (VS).
  • Optional output plate configurations with various hub and hole specifications.
  • Optional configurations for ceiling or inverted mounting with reference holes for precise assembly.
Technical Specifications: Detailed specifications for models RIG03, RIG04, RIG06, and RIG09 include:
  • Load capacity and lubrication details.
  • Mounting positions and preparation for worm reduction gears.
  • Use of torque limiters and E-Cam control systems.
  • Precision and concentricity measurements for various configurations.
Notes and Recommendations: Important notes on reversing rotation direction, positioning of holes and notches, and limitations due to certain motor and reduction gear combinations are included. The document emphasizes the importance of using correct service factors and ensuring precise assembly through optional reference holes.
Lubrication and Maintenance: The output plate bearing is pre-lubricated during assembly, requiring no additional lubrication. Lubrication for reducers, reduction gears, and speed variators must follow the manufacturer's instructions.
Crossed Roller Bearing Loads: Specifications for maximum axial and radial forces applicable to crossed roller bearings are provided, crucial for proper load management.
Table Mounting Positions: The standard mounting position for RIGIDIAL tables is V5 unless specified otherwise. Various mounting positions and configurations for different models are outlined.
Worm Reduction Gears: These gears include a built-in clutch torque limiter to prevent damage during overloads. The limiter must be calibrated to ensure rigid motion transmission without slipping.
E-Cam Control System: This system manages motor rotation and stopping, optimizing cycle time and improving motor lifespan. It features easy tuning, accurate motor stop, and compatibility with VFD/Inverters for safe motor management.
Phase Group MID: Allows precise motor stop signal adjustment using adjustable cams and inductive sensors, ensuring correct motor stopping within the mechanical cam dwell.
Ordering and Customization: A detailed coding system for ordering RIGIDIAL tables is provided, specifying size, number of stations, index period, and other features. Customization options are available to meet specific requirements.
Company Overview: Colombo Filippetti is a leader in industrial automation, renowned for precision and high-performance cam systems. The company focuses on customer relationships, innovation, and tailored solutions to meet evolving market demands.
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Catalog excerpts

RIGIDIAL EN-1

Smart Automation Globoidal Cam Indexing Tables TECHNICAL CATALOGUE

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RIGIDIAL EN-2

Content index General - Operation Table sizing - Sample applications Configurations and variants chart Configuration with reduction gear and self-braking motor (VLRA) Configuration with short input shaft (VS) Optional configurations of the output plate Configuration with reduction gear and self-braking motor (VLRA) Configuration with short input shaft (VS) Optional configurations of the output plate Optional configuration for ceiling or upside down mounting - Optional reference holes Configuration with reduction gear and self-braking motor (VLRA) Configuration with short input shaft (VS) Optional...

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RIGIDIAL EN-3

RIGIDIAL Globoidal cam indexing tables RIGIDIAL tables are globoidal cam indexing tables that transform continuous rotary motion into indexing motion. The indexing plate rests on a large-diameter crossed roller bearing that can withstand high axial and tilting loads while maintaining excellent levels of accuracy and rigidity. The cam assures high wear resistance, smooth running, accurate and repeatable positioning without any backlash at the station. A wide range of standard movements is available, including the 2-station movement (180° rotation), which is ideal for tilting or piece exchange...

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RIGIDIAL EN-4

Operation RIGIDIAL tables can be used in two different ways: Cycle on demand This is used for applications featuring a long dwell period compared to the indexing period. In this operating mode, the dwell period is determined by means of a cam which, mounted directly on the table input shaft, operates a sensor that signals to the PLC to stop the motor or disengage a clutch-brake unit in the mechanical dwell period of the cam. At the end of the assembly, production and checking operations, the PLC restarts the motor in order to rotate the output plate up to the next station, then waits for the...

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RIGIDIAL EN-5

Sizing of the table The rotary table is sized starting from a calculation of the torque required at the output. This torque has to take into account the inertia of the customer’s application, the moment of friction, and the torques due to external, static or dynamic forces requested at the output. For the purpose of avoiding vibrations during rotation, it is important to evaluate the ratio of the equivalent ratio of inertia to the pitch radius of the table cam followers. It is also important to use the proper service factor when sizing the reduction gear. Examples of applications The use of this...

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RIGIDIAL EN-6

Configurations and Variants Diagram VCS Standard ring Ring for ceiling or inverted mounting

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RIGIDIAL EN-7

Configurations and Variants Diagram Table centre with cover seal (VCS version) Standard Configuration Crossed roller bearing ring Universal mounting Worm reduction gear with torque limiter and self-braking motor MID or CM4 type cam assembly with double phase switch for consent operation Accessories and Variants Cam with hardened and ground profile Reversed direction pertaining to the rotation of the motion input shaft-output plate Output version normal fixed central through hole without fixing holes (VCT version) Output version with large fixed central through hole without fixing holes (VCM version)...

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RIGIDIAL EN-8

Configuration with reduction gear and self-braking motor (VLRA) 10.7 kg 23.6 lbs Notes • By reversing the direction of rotation of the input shaft, the direction of rotation of the output shaft is reversed, while the kinematic characteristics of the intermittent motion in standard mechanisms remain unchanged. • The 6 holes M5x10 on the output plate are in the position shown (pg.6 and 7) when the table is in the dwell period at one of the stations • The input shaft notches are in the position shown (pg.7) when the table is halfway through its dwell period • Some combinations of motors and reduction...

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RIGIDIAL EN-9

Configuration with short input shaft (VS) 5.3 kg 11.7 lbs Concentricity Precision Plate Planarity Precision Division Precision Single cycle (up to 12 stations) Double cycle (from 16 stations)

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RIGIDIAL EN-10

Optional configurations of the Output Plate Central fixed through hub, without fixing holes. Central fixed through hub, Ø15H8, projection Ø 32x15 and fixing holes with centring Ø 19h7x5.

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RIGIDIAL EN-11

Configuration with reduction gear and self-braking motor (VLRA) 27 kg 59 lbs Notes • By reversing the direction of rotation of the input shaft, the direction of rotation of the output shaft is reversed, while the kinematic characteristics of the intermittent motion in standard mechanisms remain unchanged. • The 6 holes M6x15 on the output plate are in the position shown (pg.6 and 7) when the table is in the dwell period at one of the stations • The input shaft notches are in the position shown (pg.7) when the table is halfway through its dwell period • Some combinations of motors and reduction...

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RIGIDIAL EN-12

Configuration with short input shaft (VS) 16 kg 35 lbs Concentricity Precision Plate Planarity Precision Division Precision Single cycle (up to 12 stations) Double/quadruple cycle (from 16 stations)

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RIGIDIAL EN-13

Optional configurations of the Output Plate Central fixed through hub, without fixing holes. Large central fixed through hub, without fixing holes. Central fixed through hub, Ø16H8, projection Ø 42x20 and fixing holes with centring Ø 20h8x5.

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RIGIDIAL EN-14

Optional configuration for ceiling or inverted mounting Optional reference holes Three dowel holes can be drilled in the output plate and in the table feet. The purpose of the hole in the output plate is to guarantee precise and repeatable assembly of the equipment. The two holes in the feet, on the other hand, allow precise positioning and make the table interchangeable. Three dowel holes can be drilled in the output plate and in the table ring. The purpose of the hole in the output plate is to guarantee precise and repeatable assembly of the equipment. The two holes in the feet, on the other...

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RIGIDIAL EN-15

Configuration with reduction gear and self-braking motor (VLRA) 45 kg 100 lbs Notes • By reversing the direction of rotation of the input shaft, the direction of rotation of the output shaft is reversed, while the kinematic characteristics of the intermittent motion in standard mechanisms remain unchanged • The 6 holes M8x19 on the output plate are in the position shown (pg. 13 and 14) when the table is in the dwell period at one of the stations • The input shaft notches are in the position shown (pg.14) when the table is halfway through its dwell period • Some combinations of motors and reduction...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.