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Colombo Filippetti - High Speed Cam Toolchangers - HTC

Colombo Filippetti - High Speed Cam Toolchangers - HTC
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Colombo Filippetti - High Speed Cam Toolchangers - HTC

Product catalog summary
General Description: HTC devices by COLOMBO FILIPPETTI are mechanical tool changers utilizing a cam mechanism to convert rotary motion into intermittent linear and rotary motions. They are noted for their accuracy, speed, and low noise, making them ideal for various machine tools.
Sequence of Operation: The tool changer operates through a sequence of motions: arm rotation, tool extraction, tool exchange, tool insertion, and release. The standard rotation angles are 90° for extraction and 180° for exchange.
Motion Law Diagrams: These diagrams illustrate the cycle times and motions involved in the tool changing process, including dwell times and arm rotations.
Direction of Rotation: The standard rotation direction is clockwise, with an option for counter-clockwise rotation.
Danger Area: The tool changer operates within a defined range, and personnel should avoid this area during operation. Maintenance requires power to be turned off.
Examples of Applications: HTC tool changers are used in machine tools with horizontal-axis spindles, offering options for clockwise or counter-clockwise gripper rotation.
System Components: The system comprises the HTC tool changer, exchange arm, motion control accessories, and motor.
Sizing and Selection: The HTC size depends on the tool taper, tool weight, and desired speed. Exceeding specified values requires consultation with the engineering department.
Using a Self-Braking Motor: A self-braking motor stops the mechanism at the end of each cycle. Alternatives include inverter or vector-controlled motors and servomotors.
Clutch Torque Limiter: The HTC includes a torque limiter to prevent mechanical component breakage during overloads.
Versions: Available versions include VLRP (with speed reducer and torque limiter) and VLRA (with self-braking gearmotor and torque limiter).
Mounting Positions of the Reduction Gear: HTC tool changers can be mounted with a self-braking gearmotor or worm gear reducer.
Technical Characteristics: Specifications include maximum tool weight, stroke extraction, and exchange times, varying by model (HTC140, HTC40, HTC50).
Overall Dimensions: Detailed dimensions are provided for each HTC model, including mounting instructions and motorization details.
Specifications: The tool changer offers a maximum linear tool extraction and insertion stroke of 165 mm, with options for shorter strokes. It features standard motorization with a self-braking electric motor, and the machine cycle is controlled by three micro switches.
Output Motion Characteristics: The tool changer provides a rotation of 180° ±0.05 degrees, a linear stroke of 110/60 ±0.20 mm, repeatability of ±0.03, coplanarity of 0.05 mm, and concentricity of 0.05 mm.
Mounting and Limit Switch Cams: The assembly is mounted using tapped holes and dowel pins for precision. Limit switch cams control the tool changer's cycle, including the dwell position, gripper arm release, and clamping.
Gripper Arm Description: The gripper arm is made of aluminum with steel grippers, featuring a spring-operated mechanism for tool gripping and release. It includes a safety interlocking device and is grease-lubricated for minimal maintenance.
Tool Taper Types: Various tool taper types are supported, including ISO, BT, and HSK standards, with specific stroke extractions and gripper arm types.
Designation and Ordering: The HTC tool changer designation includes size series, spindle axis, rotation, shank extraction stroke, and direction of rotation. Specific motor characteristics must be provided when ordering.
Operation Instructions: The tool changer uses a limit switch group to control stopping positions. Adjustments may be necessary after installation.
Setup and Maintenance: The HTC is supplied with ISO VG 150 lubricant, with a filling hole and drain plug. Maintenance involves checking for oil leakage and ensuring clean air flow for motor cooling. The gripper shaft should be checked for backlash after 8,000 hours of operation.
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Catalog excerpts

Colombo Filippetti - High Speed Cam Toolchangers - HTC-3

1. Home or park position 2. Engaging of Tools (Arm rotation 90а) 3. Extraction of Tools (output linear movement) 4. Exchange of Tools (arm rotation 180) 5. Insertion of Tools (return linear movement) 6. Release of Tools (arm rotation 90а) >

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Colombo Filippetti - High Speed Cam Toolchangers - HTC-5

4.Direction of rotation of the gripper arm The STANDARD direction of rotation designation D, as shown below The OPTION designation S is for counter-clockwise output shaft rotation to produce gripper-arm motions in the opposite direction. Fig. 3 Direction of rotation > 5. Danger area Since we are dealing with a repetitive movement mechanism and positive coupling, the gripper arm moves only within its action range. The tool changer mechanism can be stopped only after: overload of the drive motor, reaction of the torque limiting coupling, failure of an internal component or power outage. Personnel...

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Colombo Filippetti - High Speed Cam Toolchangers - HTC-6

6.Examples of applications HTC tool-changers can be used for machine tools with horizontal-axis spindle. Rotation of the grippers to hold the tools (first rotation in the cycle) is clockwise in standard arrangements, but counter-clockwise rotation is available on request. In this case also the grippers must be specified for the counter-clockwise direction of rotation. Note: reversing the direction of rotation of the motor means performing the cycle in reverse order, but does not mean actuating gripping in a counter-clockwise direction. 7.System components The extraction tool system is constructed...

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Colombo Filippetti - High Speed Cam Toolchangers - HTC-7

9. Using a self-braking motor A self-braking motor is used to stop the mechanism during a dwell provided at the end of each tool change cycle. It will remain there until the machine control calls for another tool change cycle. To facilitate adjustment and synchronization during installation or for maintenance manual brake release to allow manual drive shaft rotation, is provided. An alternative to self-braking motors, is inverter or vector controlled. These have been used successfully. These motors have no mechanical parts to wear, and allow precies regulation of speed. Another type of motor...

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Colombo Filippetti - High Speed Cam Toolchangers - HTC-8

12. Mounting positions of the reduction gear HTC tool changers can be delivered complete with a self-braking gearmotor or simply with a worm gear reducer mounted in one position in respect to the HTC .HTC 140 HTC 40 HTC 50 Fig. 7 Postition of the reducer HTC assemblies can be prepared for alternative systems other than standard applications, for example combinations of: coupling, clutch brake, speed variators, etc. Upon request, these can also be supplied directly by COLOMBO FILIPPETTI. 13. Technical characteristics Tab.: 2 > Max tool weight (kg) 10 15 25 Max stroke extraction (mm) 60 110 165...

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Colombo Filippetti - High Speed Cam Toolchangers - HTC-9

14. Overall dimensions HTC 140 Fig. 8 - HTC 140 Version VRP 16 > H7 15 25 165 > 0.1 30 > 0.05 15 15 150 > 0.1 15.5 235 195 54 486.5 75 432.5 72.5 17 M16 219.7 60 Stroke 210 338.7 > Linear tool extraction and insertion stroke of tools is 60 (mm) is the longest achievable; upon request, tool changers with shorter stroke can be supplied. Mounting of the assembly is achieved by tapped holes in housing, two dowel pins can be added to maintain precise final position, after having checked that the machine spindle axis and the HTC 140 output shaft are parallel. Standard motorization is (hollow shaft...

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Colombo Filippetti - High Speed Cam Toolchangers - HTC-10

HTC140 HTC40 HTC50 Fig. 9 HTC 40 Version VLRA 15 3 > 0.0 5 M16 > H7 16 27 > 0.1 138 15 15 230 > 0.1 15 66 184 68 130 325 431 379 80 17 157 110 Stroke 318 455 > Linear tool extraction and insertion stroke of tools is 110 (mm) is the longest achievable; upon request, tool changers with shorter stroke can be supplied. Mounting of the assembly is achieved by tapped holes in housing, two dowel pins can be added to maintain precise final position, after having checked that the machine spindle axis and the HTC 40 output shaft are parallel. Standard motorization is (hollow shaft mounted directly on the...

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Colombo Filippetti - High Speed Cam Toolchangers - HTC-11

Fig. 10 HTC 50 Version VLRA M16 x22 35 18 > 0.05 H7 33 16 220 160 > 0.1 25 25 269 > 0.1 25 392.5 100 205 88 170 450 112.5 550 483 200 97 17 200.5 Stroke165 620.5 > Linear tool extraction and insertion stroke of tools is 165 (mm) is the longest achievable; upon request, tool changers with shorter stroke can be supplied. Mounting of the assembly is achieved by tapped holes in housing, two dowel pins can be added to maintain precise final position, after having checked that the machine spindle axis and the HTC 50 output shaft are parallel. Standard motorization is (hollow shaft mounted directly...

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Colombo Filippetti - High Speed Cam Toolchangers - HTC-12

15. Characteristics of output motion PRECISION OF OUTPUT MOTION Rotation 180 б0.05 [degrees] Linear stroke 110/60 0.20 [mm] Repeatability ѱ 0.03 [ -- ] Coplanarity 0.05 [mm] Concentricity 0.05 [mm] Fig. 11 16. Mounting and use of limit switch cams > Fig. 12 - Overall dimenstions of complete FC3 assembly Model and manufacturer of the multiple precision limit switch Balluff. BNS 543-B 03 R 12-61-12, or, EUCHNER SN 3-R 12-502 > As already described in section 21 the cams are mounted in such way as to actuate the limit switches that comand: 1)The dwell of the HTC in position end of cycle 2)The release...

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Colombo Filippetti - High Speed Cam Toolchangers - HTC-13

17. Description of the gripper arm 18. Overall dimensions The tool changer gripper arm consists of a central aluminium structure with terminal tool grippers of hardened steel. Tool gripping and release are obtained by means of a spring-operated mechanism actuated by the rotation of the arm. The latter, in turning, engages or disengages the grippers from the tools when these are in exchange position. While in motion, an irreversible mechanical type safety interlocking device enters automatically into operation and prevents accidental opening of the tool gripper. The gripper arm is attached to...

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Colombo Filippetti - High Speed Cam Toolchangers - HTC-15

20. Designations of the HTC tool changer The designation of the HTC assemblies consist of sets of alphanumerical characters as illustrated in the chart below. Please refer to this chart when ordering, to avoid misunderstandings and delays in deliveries. HTC 40 - O - 90 - 60 - D - VLRA > - Size series - Spindle axis (O=horizontal) - Rotation for change arm form park (90) - Shank extraction stroke (110 / 60) - Direction of rotation of the change arm (D=clockwise, S=counter-clockwise) - Version - With assembled arm gripper (BPH) EXAMPLE OF DESIGNATION > HTC 40 tool changer for machine tool with...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.