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Colombo Filippetti - High Speed Cam Toolchangers - CUT

Colombo Filippetti - High Speed Cam Toolchangers - CUT
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Colombo Filippetti - High Speed Cam Toolchangers - CUT

Product catalog summary
General Overview
The CUT tool changers by COLOMBO FILIPPETTI are designed for machine-independent tool changes, utilizing a cam drive for converting rotary motion into linear and rotary movements. Key features include accuracy, speed, smoothness, low vibration, and versatility.
Sequence of Cycle Motions
The gripper arm rotates 90° or 60° for tool engagement and release, with a 180° rotation for tool exchange. The extraction and insertion stroke varies based on the taper.
Directions of Rotation
Standard rotation is clockwise, with an option for counter-clockwise.
Danger Area
The gripper arm operates within a defined range, requiring power to be cut before maintenance.
Applications
Suitable for machine tools with vertical and horizontal spindles, with rotation options available.
Choice of Type
The CUT size depends on the tool taper, with consultation needed for exceeding specified values.
Mounting Instructions
CUT assemblies can be mounted in any orientation, with adjustments for fill, drain, and vent plugs, and accurate positioning with dowel pins.
Using the Self-Braking Motor
The motor stops the mechanism during pauses, with manual brake release and drive shaft rotation for adjustments.
Clutch Torque Limiter
Features a worm reduction gear with an adjustable torque limiter to prevent overload impacts.
Instructions for Correct Operation
Includes an FC3 limit switch-operated unit with microcams for controlling tool change operations.
Preparation
Supplied with long-life lubricant, requiring regular checks for oil cleanliness and leakage.
Maintenance
Minimal maintenance is needed, with regular checks for oil leakage and motor cooling airflow. Overhaul is recommended after 8,000 hours.
Versions
Available in various versions, each with specific features like direct drive or self-braking gearmotor.
Designation of CUT Tool Changers
Designations indicate size, spindle axis, rotation, stroke, sense of rotation, version, and mounting orientation.
Specifications
Specifications include IEC B5 motor flange, electric motor specifications, and FC3 limit switch assembly.
Mounting Positions
Equipped with a self-braking gearmotor or worm screw reduction gear, mountable in six positions.
Technical Characteristics
Technical data includes linear stroke, maximum tool weight, static torque, axial force, cycle time, installed power, lubrication, and mass.
Accuracy of Output Movements
Specifies accuracy of output movements, including rotation, linear stroke, repeatability, coplanarity, and concentricity.
Overall Dimensions
Details on dimensions of different versions, including linear stroke and mounting instructions.
Reduction Gears
Technical characteristics of reduction gears, including dimensions and specifications for worm gear reducers.
Limit Switch Cams
Describes mounting and use of limit switch cams for controlling tool spindle release and clamping.
Gripper Arm
Consists of a central aluminum structure with hardened steel tool grippers, featuring a spring-operated mechanism and automatic locking for safety.
Tool Taper Types
Lists various tool taper types, including DIN and JIS standards.
Exchange Time Diagrams
Provides exchange time diagrams showing the relationship between tool weight, exchange distance, and exchange time.
See more

Catalog excerpts

Colombo Filippetti - High Speed Cam Toolchangers - CUT-4

2.- Sequence of cycle motions The angle of rotation of the gripper for engaging and releasing the tool is 90 or, on demand, 60а. The tool exchange rotation is 180. Standard extraction and insertion stroke varies as relevant taper (See Tab.1). Fig. 1 - Sequence of the Tool Change cycle. > 1- General The CUT devices manufactured by COLOMBO FILIPPETTI are mechanical, machine-independent tool change assemblies which, by means of a cam drive, transform an incoming uniform rotary motion supplied by a gearmotor into a regular series of stop-and-go linear and rotary movements of the output shaft onto...

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Colombo Filippetti - High Speed Cam Toolchangers - CUT-5

4.- Danger area Since it is a positive-action arrangement, the gripper arm moves only within its range. Apart from switching-off, stoppage can occur only owing to an overload of the drive motor, to action by a torque limiter or to breakdown of some internal part. It is therefore essential not to enter the range of action of the device while it is in operation. When carrying out maintenance, the power must be cut before access to the danger area. > Outside diameterExtractionstrokeof the grippers Fig. 3 - Danger area 5.- Examples of applications CUT tool-changers can be used for machine tools with...

 Open the catalog to page 5
Colombo Filippetti - High Speed Cam Toolchangers - CUT-7

The tool changers come in the following versions: 12.- Maintenance CUT assemblies require very little maintenance. Check the box regularly for oil leakage, always a sign of malfunctioning of the assembly or wear of the seals. If any is noticed, proper maintenance should identify and eliminate the cause. When carrying out routine servicing, and in any case after 8'000 hours of operation, the CUT assembly gripper shaft should be checked for backlash; if necessary, the whole assembly should be overhauled. Always ensure that there is unrestricted free airflow for motor cooling purposes, and that...

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Colombo Filippetti - High Speed Cam Toolchangers - CUT-8

15.- Mounting positions of the reduction gear. CUT tool changers can be fitted with a self-braking gearmotor or simply with a worm screw reduction gear. They can be mounted in 6 different positions on the CUT assembly. D1 D3 D4 S1 S3 S4 Fig. 9 - Positions of the reduction gear Since the CUT assemblies may be provided with other drive systems than the standard ones, such as combinations of clutch-brake couplings, speed change gears, etc., all dimensional and technical features of these devices must be specified. On demand, these can also be supplied directly by COLOMBO FILIPPETTI. 16.- Technical...

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Colombo Filippetti - High Speed Cam Toolchangers - CUT-9

17. - Overall dimensions CUT 31 Fig. 11 - CUT 31 Version VS > The linear 85-mm tool extraction and insertion stroke is the longest achievable; on demand, tool changers with a shorter stroke can be supplied. > Mounting of the assembly is achieved by the use of the 4 slots in the standard plate, plus two pins added to locate precise final position after having checked that the machine spindle axis and the CUT 31 output shaft are parallel. > Machine cycle operation is controlled by a set of at least 3 limit switches which are operated by limit switch cams attached to the CUT input shaft. > 7 size="-1">...

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Colombo Filippetti - High Speed Cam Toolchangers - CUT-10

The linear 85-mm tool extraction and insertion stroke is the longest achievable; on demand, tool changers with a shorter stroke can be supplied. > Mounting of the assembly is achieved by the use of the 4 slots in the standard plate, plus two pins added to locate precise final position after having checked that the machine spindle axis and the CUT 31 output shaft are parallel. > As standard, self brake electric worm geared motors are flange mounted directly on the input shaft. > Machine cycle operation is controlled by a set of 3 limit switches on the external side of the reduction gear. The dimensions...

 Open the catalog to page 10
Colombo Filippetti - High Speed Cam Toolchangers - CUT-11

18.- Overall dimensions CUT 41 Fig. 13 - VS Version > The linear 110-mm tool extraction and insertion stroke is the longest achievable; on demand, tool changers with a shorter stroke can be supplied. Օ Mounting of the assembly is achieved by the use of the 4 slots in the standard plate, plus two pins added to locate precise final position after having checked that the machine spindle axis and the CUT 41 output shaft are parallel. Cycle operation must be assisted by a set of at least 3 limit switches which receive the signals from limit switch cams attached to the CUT input shaft. > 9 size="-1">...

 Open the catalog to page 11
Colombo Filippetti - High Speed Cam Toolchangers - CUT-12

The linear 110-mm tool extraction and insertion stroke is the longest achievable; on demand, tool changers with a shorter stroke can be supplied. Mounting of the assembly is achieved by the use of the 4 slots in the standard plate, plus two pins added to locate precise final position after having checked that the machine spindle axis and the CUT 41 output shaft are parallel. Օ As standard, self brake electric worm geared motors are flange mounted directly on the input shaft. Machine cycle operation is controlled by a set of 3 limit switches on the external side of the reduction gear. The dimensions...

 Open the catalog to page 12
Colombo Filippetti - High Speed Cam Toolchangers - CUT-13

The linear 165-mm tool extraction and insertion stroke is the longest achievable; on demand, tool changers with a shorter stroke can be supplied. Օ Mounting of the assembly is achieved by the use of the 4 slots in the standard plate, plus two pins added to locate precise final position after having checked that the machine spindle axis and the CUT 51 output shaft are parallel. Cycle operation must be assisted by a set of at least 3 limit switches which receive the signals from limit switch cams attached to the CUT input shaft. > 11 size="-1">

 Open the catalog to page 13
Colombo Filippetti - High Speed Cam Toolchangers - CUT-14

The linear 165-mm tool extraction and insertion stroke is the longest achievable; on demand, tool changers with a shorter stroke can be supplied. > Mounting of the assembly is achieved by the use of the 4 slots in the standard plate, plus two pins added to locate precise final position after having checked that the machine spindle axis and the CUT 51 output shaft are parallel. > As standard, self brake electric worm geared motors are flange mounted directly on the input shaft. > Machine cycle operation is controlled by a set of 3 limit switches on the external side of the reduction gear. The...

 Open the catalog to page 14
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