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Lasers for Materials Processing

Lasers for Materials Processing
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Lasers for Materials Processing

Product catalog summary
Overview: The document provides a detailed overview of Coherent's laser solutions for materials processing, emphasizing their reliability and performance across various applications. It highlights the importance of selecting the appropriate laser type based on production needs, considering factors such as wavelength and laser technology.
Laser Types and Applications:
  • Annealing: Excimer lasers are used for crystallizing amorphous silicon films, essential for high-resolution displays and OLED stability.
  • Welding: Offers high processing speeds with minimal heat-affected zones, suitable for metals and plastics. Specific lasers like HighLight FL-Series are used for keyhole welding, and HighLight FAP for glass welding.
  • Cutting: Laser cutting provides precision and flexibility, ideal for materials like plastics, ceramics, and organics. Diamond CO2 lasers are noted for their optimal absorption properties.
  • Marking and Engraving: Used across various industries for precise, maintenance-free marking. Different wavelengths are used depending on the material, with MATRIX DPSS and Diamond C-Series lasers being prominent.
  • Heat Treating: Direct-diode lasers enable localized heating for case hardening, offering superior wear and corrosion resistance.
  • Converting: Lasers are used in industries like food and medical for scoring and cutting, with Diamond CO2 lasers preferred for organics and plastics.
  • Cladding: Improves surface properties of parts, with HighLight D-Series and FL-Series lasers offering superior clad quality and reduced heat input.
  • Rapid Prototyping: Utilizes SLA and SLM processes for quick fabrication of prototypes, employing UV and CO2 lasers.
  • Glass/Sapphire Cutting: Lasers provide non-contact, precise cutting for mobile device components, with CO2 and picosecond lasers being effective for various tasks.
Laser Products:
  • Diode-Pumped Solid-State Lasers: MATRIX and AVIA series offer high throughput and reliability for cost-sensitive applications.
  • Excimer Lasers: Provide high energy and power in UV wavelengths, suitable for large area processing.
  • Fiber Coupled Diode Systems: HighLight FAP systems are designed for high throughput applications like soldering and plastics welding.
  • CO and CO2 Lasers: Diamond E-Series and J-Series offer high peak power and fast response times, ideal for a wide range of applications.
Product Specifications: Coherent offers various laser series, including the Diamond C-Series and GEM-Series CO2 lasers, known for their compact design and high power output. The HighLight D-Series direct-diode lasers provide high power and smart beam shapes for applications like heat treating and welding. The HighLight FL-Series advances fiber laser technology, offering modularity and field serviceability.
Technological Advancements: Coherent's lasers incorporate advanced features such as free-space beam delivery, optimized beam profiles, and high optical to electrical efficiency. The Rapid series of picosecond lasers and the Monaco femtosecond lasers are designed for high precision and minimal heat-affected zones.
Reliability and Support: Coherent emphasizes the importance of reliability in manufacturing applications, highlighting their use of HALT and HASS protocols to ensure product uptime. They offer global support and customer service to ensure successful integration and operation of their lasers.
Global Presence: Coherent has a worldwide presence with offices in the United States, China, France, Germany, Italy, Japan, Korea, Netherlands, Taiwan, and the United Kingdom, providing logistics and support to their customers globally.
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Catalog excerpts

Lasers for Materials Processing-1

Superior Reliability & Performance

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Lasers for Materials Processing-2

COHERENT The Right Laser Solution for Your Application. Materials processing experts face a wide range of choices in determining the right laser for their production needs. Nanosecond or picosecond; ultraviolet, green or infrared; CO2, DPSS or fiber lasers. Choosing between these lasers can be a challenge.

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Lasers for Materials Processing-3

At Coherent, we know there is no one best laser for every application. With more than 50 years of laser expertise, Coherent provides the broadest selection of laser technologies available from any company, enabling us to deliver the optimum solution for your application, no matter what its requirements. With a global network of applications and process development engineers, we work with you to determine the right laser for your process needs. And, our worldwide service and technical support infrastructure will ensure optimum laser performance on your production line.

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Lasers for Materials Processing-4

Laser Materials Processing Applications Display Manufacturing Annealing is widely used to improve the characteristics of ma­ erials, t in particular thin films, with applications extending from wafer scale to large substrates. Laser annealing can activate dopants for advanced CMOS circuitry, sensors, IGBT, 3-D integration and more. Excimer lasers are widely adopted for the crystallization of amor­ hous silicon p films used to form the polysilicon layers that provide the electrical functionality for high resolution displays. Laser crystallized polysilicon also provides the stability required to...

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Lasers for Materials Processing-5

Laser cutting is a mature industrial process with high flexibility, noncontact and stress free processes that produce finished parts direct from the tool. Laser cutting is a very precise process, with excellent dimensional stability, very small heat affected zone, and narrow cut kerfs. Various technologies are used in this process depending on the type of material to be cut. Plastics, ceramics, fiber-reinforced materials, and organics such as leather, fabric, paper, wood and others are processed ideally with Diamond CO2 lasers. Its wavelength of 10.6 μm offers optimal absorption to cut by evaporation...

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Heat Treating: In laser heat treating or case hardening, a spatially well defined beam from a High Power Direct-Diode Laser is used to illuminate a work piece. The light causes rapid heating that is highly localized to the illuminated area and does not penetrate very deep into the bulk material. The bulk heat capacity of the material typically acts as a heat sink for the extraction of heat from the surface therefore enabling self-quenching. Coherent direct-diode HighLight D-Series and fiber laser HighLight FL-Series lasers enable rapid processing, precise localized control over case depth/hardness,...

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Lasers for Materials Processing-7

Rapid Prototyping: Rapid Prototyping is used in applications where design prottypes or a low volume of complex parts are required to be fabricated quickly without the need of complex tooling. The process is differentiated between Stereolithography (SLA) using an epoxy polymer and Selective Laser Sintering (SLM) using metal or ceramic powder. In both the SLA and SLM processes, a 3-D CAD model is sliced into many layers like a stack of cards then transferred to the SLA or SLM tool. The laser beam is steered by a galvanometric scanner head and builds up the part layer by layer. After each layer...

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Lasers for Materials Processing-8

Laser Products for Materials Processing Helios: ps performance, ns cost AVIA: diode-pumped, solid-state, q-switched lasers MATRIX DPSS: high performance marking Diode-Pumped Solid-State Lasers: MATRIX is a family of diode-pumped, solid-state (DPSS), Q-switch lasers, available in 1064 nm, 532 nm and 355 nm wavelengths. MATRIX is optimized for cost-sensitive applications requiring high throughput and that do not allow compromises in process quality. The lasers are manufactured utilizing Coherent’s PermAlign technology which guarantees best optical alignment and stability. For pumping, Coherent’s...

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Lasers for Materials Processing-9

short wavelength that is directly generated without frequency conversion, the lasers high energy per pulse e.g. up to 4 Joules, and their high power up to 2.4 kW in the interesting UV wavelength range. Fully automated operation with precision control of the output energy and power is a unique feature of Coherent’s entire Excimer line. Full metal ceramic construction of the laser tube, solid-state pulser, advanced gas management and fully integrated data logging are some of the other key features which are the basis for the ease-of-use and high longevity of Excimer lasers. Applications of Excimer...

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Lasers for Materials Processing-10

Coherent’s Diamond E-Series and J-Series lasers are sealed, pulsed CO2 systems with a built-in RF power supply, which increases reliability and simplifies integration. A full suite of on-board diagnostics enables proactive maintenance to minimize downtime and reduce the overall cost of ownership. These lasers deliver a combination of high peak power, and fast rise-and-fall times at average powers of 100’s of Watts. Their excellent beam quality and high pulse frequency make the Diamond E-Series and J-Series are ideal for a wide range of materials processing applications. Diamond C-Series and GEM-Series...

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Lasers for Materials Processing-11

Direct-Diode Lasers: Coherent’s HighLight D-Series of direct-diode lasers deliver multiple kWs of power and an increased range of “smart” output beam shapes, making it the ideal source for heat treating, cladding, and welding – all at faster speeds, greater deposition rates and larger areas. Free-space beam delivery preserves the inherent brightness of the diode laser source and enables the use of an optical system with a large working distance. In conjunction with large tophat beam shapes, it increases production speeds to new benchmark levels, allowing larger areas to be processed in a single...

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Lasers for Materials Processing-12

Ultrashort Pulse Lasers: The Rapid family of industrial picosecond lasers integrate a oscillator with one or more amplifier stages within a rugged, compact laser head. And, because this robust configuration enables an average power of up to 100W, Rapid series lasers can deliver high material removal rates. Rapid series lasers also support “Burst Mode” operation, proven to dramatically increase the ablation rate when processing materials having free electrons, such as steel, and tungsten carbide. Rapid and HyperRapid also come with a choice of IR/Green/UV wavelengths. Rapid: picosecond lasers...

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Archived catalogs

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  18. Compass 115M

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.