1. Catalogs
  2. COHERENT
  3. HighLight Direct Diode Industrial Systems
video corpo

HighLight Direct Diode Industrial Systems

HighLight Direct Diode Industrial Systems

HighLight Direct Diode Industrial Systems

Product catalog summary
Overview of HighLight D-Series: The HighLight D-Series is a range of kilowatt-class direct-diode laser systems designed for industrial applications. These systems are known for their simplicity, reliability, and flexibility, featuring a lightweight laser head, a user-friendly control unit with a GUI, and a dual-loop chiller. They are suitable for mounting on robots or gantry systems and are used globally in various production processes such as surface cladding, heat treating, and hermetic welding.
Specifications: The HighLight D-Series includes models like HighLight 4000D, 8000D, and 10000D, offering power outputs of 4 kW, 8 kW, and 10 kW respectively, all operating at a wavelength of 975 nm. The systems provide customizable beam shapes for processing large surface areas with minimal heat input.
Heat Treating: The D-Series lasers are ideal for laser-transformation hardening due to their superior heat treat characteristics, flexibility, and cost-effectiveness. They offer high processing speeds, low distortion, and precision heating control, improving wear resistance and fatigue strength of treated parts.
Cladding: The cladding process with the HighLight D-Series is highly efficient, capturing 85% to 95% of the powder material. The system's unique beam profile allows for large area cladding with minimal dilution and smooth surfaces, making it more efficient than other laser systems like Nd:YAG, CO2, or fiber lasers.
Advantages: Key benefits include high deposition rates, excellent cladding metallurgy, low thermal input, minimal pre/post processing, and high wall plug efficiency. The system requires minimal maintenance and offers precision control for thin clad layers.
Industry Applications: The HighLight D-Series is used in various industries for applications such as bearing surfaces, cutting tools, turbine blades, drive train components, and more. It is particularly beneficial in sectors like oil/gas, mining, and remanufacturing.
Company Information: Coherent, Inc. has been a leader in laser technology since 1966, providing innovative solutions for commercial and scientific applications. They offer a wide range of laser technologies and support services globally.
See more

Catalog excerpts

HighLight Direct Diode Industrial Systems-1

Direct-Diode Industrial Systems. Superior Reliability & Performance

 Open the catalog to page 1
HighLight Direct Diode Industrial Systems-2

Focus on High-Power Direct-Diode Laser Technology.

 Open the catalog to page 2
HighLight Direct Diode Industrial Systems-3

HighLight products The HighLight™ D-Series of kilowatt-class direct-diode laser (HPDDL) systems are simple to use and have a proven track record in industrial environ­ ents. These systems consist of a light weight, rugged laser head, m a user friendly control unit with a Graphical User Interface (GUI) and a dual-loop chiller. The compact size of the laser enables mounting the head on a robot or a gantry type system. The lightweight and rugged design is employed in production sites worldwide processing everything from small hand tools to massive steel shafts and heavy truck axles. The types of...

 Open the catalog to page 3
HighLight Direct Diode Industrial Systems-4

The HighLight D-Series is a solid-state laser system based on laser diode bars with beam shaping optics and a free-space beam delivery system. The beam shape formed by the laser can be tailored to the application and is ideal for processing large surface area parts with localized and minimal heat input. Power (kW) Wavelength (nm) Line Beam: Lengths (mm) Widths (mm) Stainless Steel Alloys (316L, 420) Iron-based Alloys (316L, 410, 420, M2, H13) Nickel-based Alloys (IN625, Ni-WC) Cobalt-based Alloys (Stellite, Triballoy) Heat Treating Cast Iron (4140, 1045) Carbon Steels (Gray cast iron) Stainless...

 Open the catalog to page 4
HighLight Direct Diode Industrial Systems-5

Focus on Heat Treating. Heat treating a surface with a laser is as simple as point the laser, heat the surface, and let it cool. HighLight D-Series laser technology is ideal for performing lasertransformation hardening in a manufactur­ ing environment because of the superior heat treat characteristics, the flexibility of the process, the compatibility with a lean manufacturing environment, and fast cycle time for processing the parts. When com­ paring yields, operating expenses, and envi­ ronmental impact, this method is the most cost-effective laser heat-treating process. HighLight D-Series,...

 Open the catalog to page 5
HighLight Direct Diode Industrial Systems-6

Focus on Cladding. Cladding is the deposition of materials on a base part for the purpose of enhancing mechanical properties of the base material. The HighLight D-Series based cladding process is the most cost-effective process available today for the production environment. This laser process has the highest material capture efficiency in the industry with 85% to 95% of the powder material being deposited on the surface of the work piece. The lesser the wasted material, the lower the costs. The HighLight D-Series is an all solid-state system delivering outstanding reliabil­ ty and efficiency...

 Open the catalog to page 6
HighLight Direct Diode Industrial Systems-7

• Large area/high deposition rate cladding – deposition rates of ~30 lb./hr. possible • Excellent cladding metallurgy • High efficiency process — lower thermal input and lower powder consumption • Minimal pre/post processing required • Precision control • Wall plug efficiency >50% => low operating cost • High-resolution process — ability to deposit thin clad layers of ~0.25 mm thickness • Lower residual stress and distortion • Very minimal maintenance requirements Industry applications • Oil/Gas Industry Components • Water Walls and Water Tanks • Hard-Facing of Valve Seats • Bearing Shafts •...

 Open the catalog to page 7
HighLight Direct Diode Industrial Systems-8

Coherent as Your Partner. To compete and succeed in today’s fast-paced research and manufacturing environments, you need a laser partner who understands your needs. A partner who can provide a wide range of technology solutions, and the support that goes with them. Since 1966, Coherent has been helping customers by providing complete laser-based solutions for a wide range of commercial and scientific applications. With a heritage of innovation and an uncompromising position on quality, Coherent is the most forward-thinking and diversified manufacturer of solid-state, gas, excimer and semiconductor...

 Open the catalog to page 8

Archived catalogs

  1. ULN

    3  Pages

  2. Monaco 1035

    4  Pages

  3. Mira HP

    2  Pages

  4. Vitara

    6  Pages

  5. EASYJEWEL

    2  Pages

  6. META 10C

    3  Pages

  7. FLARE NX

    4  Pages

  8. META 2C

    3  Pages

  9. X-LASE SERIES

    3  Pages

  10. HyperRapid NX

    4  Pages

  11. DC Series

    2  Pages

  12. O-LASE SERIES

    4  Pages

  13. UMB 1060nm

    3  Pages

  14. UMB 965-985nm

    3  Pages

  15. UMC 780-830nm

    4  Pages

  16. NUV-320-K1

    1  Page

  17. Astrella

    6  Pages

  18. Compass 115M

    2  Pages

  19. Innova 90C

    4  Pages

  20. MBD-200

    2  Pages

  21. MicroLas

    6  Pages

  22. LEAP

    2  Pages

  23. CrystaLas

    6  Pages

  24. LPXpro Series

    2  Pages

  25. ExciStar XS

    2  Pages

  26. Azure

    4  Pages

  27. Staccato

    2  Pages

  28. FLARE

    2  Pages

  29. HELIOS

    3  Pages

  30. OBIS

    8  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.