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IN-SIGHT 3D-L4000 3D VISION SYSTEM
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IN-SIGHT 3D-L4000 3D VISION SYSTEM - 1

IN-SIGHT 3D-L4000 3D VISION SYSTEM All-in-one solution solves 3D inspection applications as easily as 2D vision The In-Sight® 3D-L4000 is a breakthrough in three-dimensional (3D) vision technology. This unique vision system combines 3D laser displacement technology with a smart camera allowing factory engineers to quickly, accurately, and cost effectively solve a wide variety of inspections on an automated production line. The patented speckle-free blue laser optics, an industry first, acquires high quality 3D images and on-board high-performance processing powers a comprehensive set of true 3D vision tools, without the need for external processing. 3D vision tools are set up as easily as 2D vision tools thanks to the familiar and robust In-Sight spreadsheet environment. Features High performance 2K resolution 3D smart camera Broad suite of true 3D vision tools peckle-free blue laser optics S In-Sight spreadsheet-based setup Better image formation in real-world settings The 3D-L4000 series’ patented, speckle-free blue laser optical system enables the vision system to capture higher quality images than traditional laser displacement sensors. This type of laser optics minimizes speckle and glare, common problems for 3D laser systems.

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IN-SIGHT 3D-L4000 3D VISION SYSTEM - 2

A robust collection of vision tools The In-Sight 3D-L4000 allows users to place vision tools directly on a true 3D image of the part, unlike typical 3D systems which transform its 3D images into a representational 2D height map for basic tool processing. True 3D inspections increase their accuracy and expands the types of inspections that can be performed. Better yet, because inspections are in 3D, users can immediately experience how the vision tools operate on the actual part or component. The 3D-L4000 includes all the traditional 3D measurement tools users expect, such as plane and...

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IN-SIGHT 3D-L4000 3D VISION SYSTEM - 3

In-Sight spreadsheet guides easy application development The intuitive In-Sight spreadsheet interface quickly and easily sets up and runs 3D applications without the need for programming. It simplifies application development and streamlines factory integration with a full I/O and communications function set. It also enables the ability to combine 2D and 3D vision tools in the same application, leading to quicker deployments. In-Sight 3D-L4000 features In-Sight industrial connectivity Broadest range of true 3D point cloud vision tools FPGA image processing acceleration Flexible mounting...

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IN-SIGHT 3D-L4000 3D VISION SYSTEM - 4

Automotive applications Brake pad inspection Connecting rod inspection and location Inspect the gap width for the brake pad. Can also inspect the angle of the beveled edges. Locate the connecting rod on the belt using PatMax3D and measure the dimensions to ensure there are no part defects. Glue bead inspection Determine the height, width, volume, and continuity of glue beads. Detect dents, scratches, and other potential defects on the surface of an EV battery. Bearing inspection Confirm dimensions of wheel bearings to ensure proper assembly. Detect the proper alignment between the door and...

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IN-SIGHT 3D-L4000 3D VISION SYSTEM - 5

Consumer product applications Cap inspection Fill level inspection Verify the presence and position of the cap by checking the height and tilt to determine if it is screwed on correctly. Inspect the height and volume of the contents to ensure that the correct amount of product is in each container. Tongue and groove inspection Extrusion inspection Inspect floor boards for orientation using the tongue. Check for defects along the surface including gouges, bowing, splits, and knotholes. Locate the edge and verify straightness of extruded raw materials. Electronics applications Connector pin...

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IN-SIGHT 3D-L4000 3D VISION SYSTEM - 6

Food and beverage applications Package inspection Cookie defect detection Determine the presence or absence of the part in packaging. Then, verify the volume of the package ensuring the correct amount. Verify the uniformity of cookies by measuring the length, width, and height. Plus, inspect for defects such as breaks or cracks in the cookies. Item location Inspect packages to determine correct number and proper orientation, including they have not fallen down. Also, check for defects in the packaging such as dents or tears. Ensure the bottle is properly sealed by checking the height and...

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IN-SIGHT 3D-L4000 3D VISION SYSTEM - 7

ADDED DIMENSION 68.5 ADDED DIMENSION 68.5 11/17/2021 02 9.5 LASER CENTER LINE 45.0 22.5 M/S TRIGGER 0 CONNECTOR 0 CONNECTOR M/S TRIGGER M/S TRIGGER 1 CONNECTOR 1 CONNECTOR M/S TRIGGER LENS CENTER LINE 7.5 M4X0.7 8.0 M4X0.7 8.0 9.5 4 PLACES 4 PLACES TORQUE M4 SCREW TO 2.00 Nm TORQUE M4 SCREW TO 2.00 NmLASER CENTER LINE ETHERNET CONNECTOR CONNECTOR ETHERNET POWER CONNECTOR CONNECTOR POWER 68.5 LASER CENTER LINE LENS CENTER LINE LASER CENTER LINE 5.0 THRU 5.0 THRU 3 PLACES 3 PLACES TORQUE M4 SCREW TO 2.00 Nm TORQUE M4 SCREW TO 2.00 Nm OPTICAL AXIS This document is proprietary to Cognex Corp.,...

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IN-SIGHT 3D-L4000 3D VISION SYSTEM - 8

Measurement range Clearance distance Z-axis (height) Measurement range Near field of view X-axis (width) Middle field of view Wavelength Laser class Output power Spot size (middle field of view) Data points/profile Laser (light source) Top Bottom Top Bottom Top Bottom Z linearity3 Temperature characteristics Housing protection Operation temperature5 Environmental Storage temperature resistance Maximum humidity Vibration Shock Scan rate Housing material Weight Dimensions Power supply requirements Inputs Encoder specifications IP65 0-45 °C (32-113 °F) -20-70 °C (-4-158 °F) <80% (no...

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