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Corner-Fired Warmup Gun System

Corner-Fired Warmup Gun System

Corner-Fired Warmup Gun System

Product catalog summary
Overview
The COEN Corner-Fired (CF) Oil Warmup Gun is an economical upgrade for tangential-fired boilers, designed to replace existing warmup oil guns. It facilitates boiler warmup, main burner light-off, and stabilization, with continuous operation capabilities up to 80 MMBtu/hr.
Benefits
  • Cost-effective and reliable ignition
  • Reduced maintenance requirements
  • Low opacity (<5%) during startup
Technical Specifications
  • Power: 24 VDC nominal, 2.9 VA
  • Inputs: Two digital remote file selects
  • Relay Output: One normally open voltage-free contact
  • Analog Output: 4-20 mA
  • Communications: RS485, 19.2 KB
  • Response Time: Adjustable 1-4 seconds
  • Models: NEMA 4X, Class 1 Div 1 & 2
  • Approvals: FM, UL, CSA, CE, ATEX, APAVE, CB
  • Warranty: Two years
Features
  • Smokeless Atomizer for low opacity
  • Heat inputs up to 80 MMBtu/hr
  • Retractable or non-retractable designs
  • High energy spark option
  • Eliminates sidewall horn igniters
  • Compatible with existing oil and air pressures
Patented Smokeless Igniter Technology
This technology enhances oil combustion under suboptimal conditions, ensuring reliable ignition, stable flames, and minimal smoke by optimizing oil atomization and fuel-air mixing.
Options
  • Retractable CF Warmup Gun: Protects the atomizer from heat when not in use, without requiring cooling air.
  • Direct Ignition CF Warmup Gun: Combines igniter and warmup gun functions, removing the need for sidewall horn igniters.
Configurations
The CF Warmup Gun is available in various configurations to suit any tangential-fired boiler, with options for retract and high energy spark systems.
Flame Detectors
COEN provides advanced flame detectors with integrated viewing head and signal processor, ensuring excellent flame detection and discrimination against background flames.
Specifications
COEN stabilizers ensure reliable ignition and stable flames, maintaining smoke opacity below 5%. The system operates on a nominal power of 24 VDC, with an operational range of 20-28 VDC. It includes two digital remote file selects and a relay output with one normally open voltage-free flame relay contact. The analog output is a 4-20 mA current source, and the system features an internal scanner temperature display. Communication is facilitated via RS485, supporting up to 127 scanners per loop over a distance of up to 5,000 ft (1,500 m). The response time is adjustable between 1-4 seconds. Models are available in NEMA 4X, Class 1 Div 1 & 2, Group B, C, & D, ATEX, with approvals from FM, UL, CSA, CE, ATEX, APAVE, and CB. The warranty period is two years, and software upgrades are included free of charge.
COEN Family of Igniters
The COEN family offers partial or complete retrofit options for various systems including wall-fired, T-fired, cyclone, and turbo configurations. They support oil, gas, and dual fuel, with retractable or fixed designs. The systems are designed for corner-fired warmup gun systems.
Technical Specifications
The igniters feature a smokeless atomizer for low opacity and support heat inputs up to 80 MMBtu/hr for continuous operation. They are available in retractable or non-retractable designs and offer an option for high energy spark. The design eliminates the need for sidewall horn igniters and includes flexible components to accommodate burner tilt. The system adapts to existing oil and air pressures without requiring special cooling air or blower requirements and is compatible with any type of flame scanner.
COEN’s CF Warmup Gun Features
The COEN CF Oil Igniter is air atomized, using No. 2 fuel with air as the atomizing media. It supports a heat input range of 5-80 MMBtu/hr, with oil pressure at 70 psig and air pressure at 80 psig. The atomizing mass ratio is 0.10 lb air/lb fuel, with an internal mix atomizer design and a design turndown of 3:1 - 5:1. Cooling air is provided at 5 scfm, with an atomizing air valve bypass. The oil gun design is flexible and non-retractable, featuring quick disconnects.
COEN 12 Joule High Energy Electric Igniter
This igniter operates on an input voltage of 120 - 240 VAC, 50/60 Hz, delivering an output energy of 12 joules per spark and an output voltage of 2000 VDC. The spark rate is nominally 10 sparks per second.
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Catalog excerpts

Corner-Fired Warmup Gun System-1

Smokeless Igniter Technology . This technology utilizes uniquely designed internal-mix atom-izers and low pressure drop flame stabilizers. The flame stabilizer is designed to fit the existing warmup gun buckets without modification. If no corner-fired oil guns exist, auxiliary air buckets can be modified to accept the oil gun flame stabilizer and CF igniter. The combination of properly designed atomizers and flame stabilizers assures reliable light-off, stable and attached flames, and no smoke (opacity <5%). > COENRs Corner-Fired (CF) Oil Warmup Gun is a low-cost performance upgrade for installation in the corner windbox of tangential-fired boilers for boiler warmup, main burner light-off, and main burner stabilization. The CF igniter was developed as a direct replacement for all types of existing warmup oil guns. Designed for a minimum of NFPA Class 1 service, the CF warmup gun allows for continuous operation with a heat input rating up to 80 MMBtu/hr.The COEN CF Warmup Gun is a proven solution for overcoming many com-mon ignitor operating problems. The warmup gun provides reliable light-off, smokeless operation (low opacity), short flames with no impingement on furnace tube walls, complete fuel burnout, no overheating of downstream fuel buckets, and minimal maintenance. The igniter can be equipped with a high energy spark as an option. This Direct IgnitionӔ assembly can be used to replace existing warmup guns and eliminates the need for sidewall horn igniter systems. The COEN CF Warmup Gun is also available with an op- tional retract system. The CF Warmup Gun incorporates COENs patented > ҕ Smokeless Atomizer for Low Opacity Heat Inputs up to 80 MMBtu/hr Օ Continuous Operation Retractable or Non-Retractable DesignsՕ Option for High Energy Spark Eliminates Sidewall Horn IgnitersՕ Flexible Components Accommodate Burner Tilt Adapts to Existing Oil and Air Pressures Օ No Special Cooling Air or Blower Requirements Works with Any Type of Flame Scanner >

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Corner-Fired Warmup Gun System-2

PATENTED SMOKELESS IGNITER TECHNOLOGY Each igniter system is custom-designed and fitted to a specific boiler and burner arrangement to ensure optimal conditions for combustion of the fuel. Basic CF Warmup Gun COENs patented Smokeless Igniter Technology of-fers a fundamental improvement in oil combustion com- pared to what was available to the utility industry in the past. The COEN technology focuses on the requirement for an igniter or oil burner to perform under non-ideal boiler conditions that exist on a cold start. These condi- tions include non-preheated combustion air, high excess air to...

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Corner-Fired Warmup Gun System-3

Smokeless Atomizer , the CF Warmup Gun can simplify operations from first fire and boiler warmup to bringing the unit online without coal. Direct Ignition CF Warmup Gun, Retractable orNon-Retractable Equipped with a high energy spark system (HEEI), the CF Warmup Gun becomes an efficient combination of igniter and warmup gun. This arrangement eliminates the need for sidewall horn igniters to ignite the oil. With direct ignition warmup gun systems installed between all coal mills, all sidewall horn igniters can be eliminated. With the broad turndown range of the CF WARMUP GUN OPTIONSRetractable...

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Corner-Fired Warmup Gun System-4

COEN 12 Joule High Energy Electric Igniter > Input Voltage: 120 - 240 VAC, 50 /60 Hz Output Energy: 12 joules per spark Output Voltage: 2000 VDC Spark Rate: 10 sparks per second nominal Power: 24 VDC nominal, 2.9 VA (120 mA), 20-28 VDC operationalInputs: Two digital remote file selects Relay Output: One normally open voltage free (dry) flame relay contactAnalog Output: 4-20 mA (current source) Display: Internal scanner temperature Communications: RS485, 19.2 KB, 127 scanners per loop, up to 5,000 ft (1,500 m)Response Time: 1-4 seconds adjustable (FFRT, FON, marginal flame)Models: NEMA 4X, Class...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.