Furnace CODERE 250-42/60
Furnace CODERE 250-42/60
TORNOS SA, a globally recognized manufacturer of automatic lathes, sought to enhance environmental preservation and product quality by replacing traditional salt tanks with a modern, high-performance installation. The new system needed to comply with ISO certification, be energy-efficient, space-conscious, easy to maintain, and produce high-quality parts with minimal deformation.
System Selection
After evaluating various options, TORNOS SA selected the CODERE System 250-42/60, an automatic line designed to meet these requirements.
Installation Description
- Ergonomic table for load preparation (TAE2)
- Alkaline washing machine with drying (LA2H for oil)
- Polymer quench tank at 50°C (Type P)
- Austenitizing/carburizing furnace at 1100°C (Type C11)
- Salt quench tank at 160-450°C (Type S4)
- Gas quench tank under nitrogen (Type N2BP)
- Annealing furnaces at 650°C under nitrogen (Type CRG6)
- Alkaline washing machine with drying (LA2S for salt)
- Manipulator for load transfers (Type MMMR)
- Storage ramp for 8 loads (Type R8)
- Power, regulation gas distribution, and automatic supervision cabinets
- On-site salt recycling system (Type RS)
Load Specifications
- Maximum weight: 150 kg
- Usable diameter: 420 mm
- Usable height: 600 mm
Performance
The system ensures perfect temperature and atmosphere homogeneity through a brazing turbine and guide cylinder for forced atmosphere convection. It significantly reduces part deformation, machining excess thickness, straightening operations, rectifying times, hardness dispersions, and homogenizes carburizing depths.
Catalog excerpts
PRESENTATION OF THE END-USER Concerned with environmental preservation and quality improvement of its products, TORNOS SA, the worldwide renowned manufacturer of automatic lathes, intended to replace its traditional salt tanks by a modern, versatile high-performance installation that would meet ISO certification requirements in every respect. Furthermore, the installation has to be economic in terms of energy and consumables, meet space constraints in exiguous premises, be designed for easy maintenance by non specialized staff and, in particular, manufacture parts of superior quality with regard to deformations resulting from heat treatment. After detailed analysis of the available alternatives, the management of TORNOS SA approved the automatic line CODERE System 250 - 42 / 60. DESCRIPTION OF THE INSTALLATION 1 Ergonomic table for preparation of the loads 2 Alkaline washing machine by aspersion + drying 3 Polymer quench tank (50°C) 5 Salt quench tank (160^450°C) 7 Gas quench tank (under nitrogen N2) 8 Annealing furnace 650°C (nitrogen N2) 9 Annealing furnace 650°C (nitrogen N2) 10 Alkaline washing machine by aspersion + drying 11 Manipulator for load transfers 12 Storage ramp for 8 loads 13 Power, regulation gas distribution and automatic supervision cabinets 14 On-site salt recycling system Certified management system | ISO 9001 | CODERE SA | La Fenatte | 2942 Alle | Switzerland | T : ++41 32 465 10 10 | F : ++41 32 465 10 11 | www.codere.ch
Open the catalog to page 1
LOADS Maximum weight : Usable diameter : Usable height : PERFORMANCES Perfect homogeneity with regard to temperature and atmosphere, guaranteed by a brazing turbine and a guide cylinder for forced atmosphere convection. The CODERE installation has allowed its user to significantly reduce the deformation of the parts and so bring down the machining excess thicknesses, straightening operations and rectifying times, lower the hardness dispersions and homogenize the carburizing depths. CERTIFIED MANAGEMENT SYSTEM | ISO 9001 | CODERE SA | La Fenatte | 2942 Alle | Switzerland | T : ++41 32 465 10 10...
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