Welding

Welding
1 / 32 PagesView full catalog

Welding

Product catalog summary
Overview
The document from CLOOS details advanced welding processes aimed at improving production efficiency and quality across various industries. CLOOS offers both manual and automated welding solutions, developed in their technology center, emphasizing efficiency and cost-effectiveness.

Welding Processes
  • Control Weld: A versatile MIG/MAG process suitable for thin and thick materials, providing good gap bridging and low spatter production, applicable to steel, chrome-nickel, and aluminum.
  • Root Weld: Designed for energy-reduced MIG/MAG short arc welding, ideal for root welding and thin plates, offering stability and reduced spatter.
  • Rapid Weld: A high-capacity MIG/MAG spray arc process focused on deep penetration and efficient welding, reducing filler material and welding time.
  • Speed Weld: A voltage-controlled MIG/MAG pulsed arc process allowing high welding speeds and excellent weld quality with minimal rework.
  • Vari Weld: Current-controlled MIG/MAG pulsed arc for a wide range of applications, offering excellent weld pool control and reduced rework.
  • Cold Weld: Combines pulsed arc with AC technology for demanding materials, offering high welding speed and maintaining material properties with minimal distortion.
  • MoTion Control Weld: Features a short arc with reversing wire drive, suitable for fine plates and additive production, providing maximum process stability and reduced rework.
  • MoTion Vari Weld: Similar to MoTion Control Weld but with a pulsed arc, suitable for fine plate and aluminum applications, offering excellent weld quality.
  • Tandem Weld: Utilizes two MIG/MAG arcs for maximum deposition rate, suitable for both thin and thick plates, reducing welding times and component distortion.
  • Laser Hybrid Weld: Combines laser welding with MIG/MAG arc for long, straight weld seams, offering deep penetration and low heat input for efficient and high-quality welding.

Additional Technologies
  • Narrow Gap Weld: Reduces material consumption and production times, ideal for thick plates and applications like equipment manufacturing and power generation systems.
  • TIG Weld: Provides excellent welding quality, suitable for root welding and visual welds, avoiding rework with high-quality, spatter-free seams.

Comprehensive Services
CLOOS offers a full range of services including planning, production, commissioning, training, and consulting. They provide customized solutions with modular product designs, ensuring efficient installation and training for optimal system functionality.

Company Information
Carl Cloos Schweisstechnik GmbH is a global leader in welding and cutting technologies, offering innovative processes for all types of metals and material thicknesses, with both manual and automated solutions tailored to individual needs.
See more

Catalog excerpts

Welding-1

Welding Process diversity in perfection CIOOS www.cloos.de

 Open the catalog to page 1
Welding-2

Control Weld Control Weld Page 6 Root Weld Page 8 Rapid Weld Page 10 Speed Weld Page 12 Vari Weld Page 14 Cold Weld Page 16 MoTion Control Weld Page 18 MoTion Vari Weld Page 20 Tandem Weld Page 22 Laser Hybrid Weld Page 24 Narrow Gap Weld Page 26

 Open the catalog to page 2
Welding-4

Efficiency due to modern processes The selection of the right welding process is essential for a successful production. With a large range of proven and innovative processes for manual and automated welding applications, we at CLOOS can offer solutions for the future providing excellent quality, maximum efficiency and productivity. So, we continuously develop our welding processes in our technology centre under practical conditions. With the right combination of process, equipment, parameters and our know-how arising from of a tradition of 100 years in welding and cutting, we find for you the...

 Open the catalog to page 4
Welding-5

Vari Weld Current-controlled MIG/MAG pulsed arc for optimum welding results under demanding conditions Cold Weld Directionally stable MIG/MAG AC pulsed arc for optimum results when welding demanding materials MoTion Control Weld Short arc with reversing wire drive unit MoTion Vari Weld Pulsed arc with reversible welding wire Tandem Weld Combination of two MIG/MAG arcs for maximum deposition rate Laser Hybrid Weld Combination of laser welding and MIG/MAG arc for maximum efficiency and quality Narrow Gap Weld MIG/MAG process with narrow gap technology for efficient thick plate welding TIG Weld...

 Open the catalog to page 5
Welding-6

Through thick and thinMIG/MAG welding process for thin and thick materials Control Weld covers the whole range of controlled MIG/ MAG welding and is suitable for different applications. The classic MIG/MAG process offers a stable metal transfer from short arc to spray arc. At low power a short arc forms which is particularly advantageous when joining thin components and out-of-position welds. With regard to spray arc, this process has more energy and there is more heat input in the base material. There are only few spatters due to the small, short-circuit proof metal transfer which also results...

 Open the catalog to page 6
Welding-7

Control Weld Application examples Kuhn S.A. Covering disks Langmatz GmbH Manhole cover Axle casing

 Open the catalog to page 7
Welding-8

Root Weld is an energy-reduced, controlled MIG/MAG short arc which is suited for the special requirements of root welding or thin plate welding where out-of-position welds and varying gap widths often arise. Compared to the standard short arc, Root Weld is considerably quieter and produces less spatters.. Due to the improved process control, Root Weld is more stable and can thus be perfectly controlled even in the lower capacity range. With Root Weld you reduce the workpiece distortion because of the lower heat input. You avoid extensive reworks due to the minimised spatter formation. You always...

 Open the catalog to page 8
Welding-9

Root Weld Application examples Pipeline construction

 Open the catalog to page 9
Welding-10

That's what efficiency looks like! Focused high-capacity MIG/MAG spray arc for deep penetration and efficient welding Rapid Weld is a focused high-capacity MIG/MAG spray arc and provides advantages wherever high penetration depths and a safe root fusion are required. The special control generates a very focused stable arc with a very high arc pressure. The one-knob-operation allows you to specifically model the penetration profile from small to wide. Due to the very small opening angle you reduce filler material and shielded gas. You obtain complete fusions due to the deep penetration. You reduce...

 Open the catalog to page 10
Welding-11

Rapid Weld Application examples Viessmann Group Heating boiler Terex Cranes Germany GmbH Base frame GOLDBECK GmbH

 Open the catalog to page 11
Welding-12

Speed WeldPulsed arc for rapid weldingVoltage-controlled MIG/MAG pulsed arc for numerous applications Speed Weld is used in all sectors of metal machining. The voltage-controlled MIG/MAG pulsed arc process allows a very high arc pressure even under demanding conditions. With Speed Weld you achieve high welding speeds because of the highly powerful arc. You benefit from the excellent weld quality due to the deep penetration. You avoid extensive reworks as spatters and undercuts are reduced to a minimum. Do you look for a stable all-round process which can be used either in the low- or in high-capacity...

 Open the catalog to page 12
Welding-13

Speed Weld Application examples Terex Cranes Germany GmbH Base frame Stahl- und Metallbau IHNEN GmbH & Co. KG Spinner supports STAHA-Systemhallen GmbH Hall girders

 Open the catalog to page 13
Welding-14

From easy to demanding Current-controlled MIG/MAG pulsed arc for optimum welding results under demanding conditions Vari Weld is a MIG/MAG pulsed arc for a very wide range of applications. The current-controlled MIG/MAG pulsed arc process allows controlling the penetration profile at a multitude of materials and applications. The material characteristics remain nearly unchanged, particularly in the case of heat-sensitive materials. You avoid extensive reworks as spatters are reduced to a minimum. So you achieve optimum welding results even under demanding conditions. Do you wish a reliable welding...

 Open the catalog to page 14
Welding-15

Vari Weld Application examples LTI-Metalltechnik GmbH AGCO GmbH Tractor cabin Wessel GmbH Kessel- und Apparatebau Heat exchanger pipe

 Open the catalog to page 15
Welding-16

Welding with optimum heat input! Directionally stable MIG/MAG AC pulsed arc for optimum results when welding demanding materials Due to the optimum heat input, Cold Weld is perfectly suitable for demanding materials. Cold Weld combines a pulsed arc arc with AC technology. Due to the adjustable AC part you can individually control the heat input into the component. With Cold Weld you can get higher welding speed as you increase the deposition rate at a lower heat input. The optimum heat input has a positive effect on the component and material characteristics. You keep the original material properties...

 Open the catalog to page 16
Welding-17

Application examples AKP Otomotiv Fuel tank Matyssek Metalltechnik GmbH

 Open the catalog to page 17
Welding-18

For fine plates and additive productionShort arc with reversing wire drive unit MoTion Control Weld is particularly suitable for fine plate applications and applications in the lowest capacity ranges. The welding process provides advantages everywhere where special demands to weld surface and appearance are made, MoTion Control Weld is a combination of the proven CLOOS Control Weld process and reversing wire, In the process, the wire is drawn back and forward at a frequency of up to 180 Hz which results in an extremely high process stability to the lowest capacity range, You avoid extensive reworks...

 Open the catalog to page 18
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.