QIROX Compact cells
32Pages

Modular construction Page 6 Compact cell CC 1.1 Page 8 Compact cell CC 2.1 Page 10 Compact cell CC 3.1 Page 12 Compact cell CC 4.1 Page 14 Compact cell CC 5.1 Page 16 Compact cell CC 6.1 Page 18

In order to achieve optimum and economic welding of any workpiece, CLOOS has developed an extensive range of compact cells. They do not require much space and can be easily integrated into any production. From sensors to controller each compact cell or compact system is a tailor-made unit with components which match each other perfectly. With their large variety of welding processes,extensive options and complementary services, CLOOS can offer you the perfect solution for all requirements of automated series production.

Advantages for increased productivity ■ Easy integration into any production line ■ Plug & Weld: Ready-to-weld delivery ■ Low space requirement due to modular and compact design ■ Easy transport by special transport devices; cell size adapted to truck beds ■ One contact for development, project management, production and service ■ Single source supply ■ Easy intuitive operation ■ Rapid amortisation because of a low cost price ■ Low-maintenance and flexible complete system ■ High duty cycle: water-cooled torch ■ „Made in Germany" quality ■ Flexibility by innovative CLOOS welding processes,...

Modular design creates a multitude of possibilities Our QIROX Compact cells have a modular design which makes it possible to add individual enhancements and upgrades - easily, quickly and with minimum ex enditure. Thus you p can upgrade your QR-CC-1.1, for example, to a more efficient QR-CC-4.1 at any time. Benefit from a maximum production flexibility!

OIROX Compact cell OR-CC-1.1 with manual rotary table Page 12 OIROX Compact cell OR-CC-2.1 with clamping plate Page 14 OIROX Compact cell OR-CC-3.1 with two positioners Page 16 OIROX Compact cell OR-CC-4.1 with two-station rotary table Page 18 OIROX Compact cell OR-CC-5.1 with automated rotary table Page 20 OIROX Compact cell OR-CC-6.1 with two-station positioner Page 22

with a manual rotary table. Description The QIROX Compact cell QR-CC-1.1 is suitable for components up to 100 kg. The standard equipment has a manual rotary table.

QIROX Controller Technical data Nominative load capacity Rotation speed Cycle time Loading height Clamping surface (per side) Tipping point Safety technology Pivotal moment Total weight

with clamping plate, divided into two stations. Description The QIROX Compact cell QR-CC-2.1 is suitable for components up to 150 kg. The standard equipment has a clamping plate which is divided into two stations.

Technical data Nominative load capacity

with two positioners with vertical rotation Description The QIROX Compact cell QR-CC-3.1 is suitable for components up to 250 kg. The standard design has two positioners with vertical rotation.

Technical data Nominative load capacity

with a two-station rotary positioner with vertical rotation and counter bearing. Description The QIROX Compact cell QR-CC-4.1 is suitable for components up to 250 kg. The standard design has a two-station rotary positioner with vertical rotation and counter bearing.

Technical data Nominative load capacity

with an automated rotary table. Description The QIROX Compact cell QR-CC-5.1 is suitable for components up to 250 kg. The standard equipment has an automated rotary table.

Technical data Nominative load capacity

with a two-station positioner with turning/swivelling movement. Description The QIROX Compact cell QR-CC-6.1 is suitable for components up to 250 kg. The standard design has a two-station positioner with turning/swivelling movement.

Technical data Nominative load capacity

QIROX Welding robot Robot mechanics with classic wrist: ■ Less wear and improved, more user-friendly operation via ptimised cables, plugs and motor ■ Higher dynamics and weight reduction due to a leaner product design with rounded ergonomic forms ■ Best processing quality due to a high repeatability ■ Digital AC drives ■ Absolute path measuring system QIROX Controller The QIROX Controller is the central core of the compact cell: ■ Digital drive system with high end distributed computing power ■ Modular design due to the use of standard components ■ Programming unit with touch-sensitive...

Welding torch with anti-collision sensor Powerful welding torch for robot application ■ Liquid cooled ■ Very high capacity class 400 A at 100% duty cycle ■ Robust and compact design Torch cleaning unit Automated removal of weld spatters ■ Guaranteed constant weld quality ■ Productivity of the robot system is increased by reduction of the down times Sensors Quality assurance due to precise welding procedures: ■ Considerably improved weld quality ■ Reduction of manual effort: minimum rework Safety technology The standard safety devices ensure a safe handling of the cells. ■ DIN EN ISO 10218-1...

Robot technology hardware ■ Input/output extension - - Control cabinet extension - - 16 inputs/outputs to be plugged at the control cabinet ■ Compressed air connection on the faceplate ■ Compressed air hose up tp the faceplate - - without valves - - without rotary distributor Controller software ■ Parameter interpolation ■ Multi-layer technology ■ Programmable weaving patterns ■ Transformation and Mirroring PC Software ■ CAROLA EDI - - Processing of robot program texts on a PC - - PC as background memory - - Central administration of all robot programs Welding technology accessories ■ Wire...

TIG Welding technology ■ CLOOS TIG power source DC/AC Convincing power with direct and alternating current: The TIG power source for best automated welding results. - Optimised ignition, no material ejection at the arc strike - Excellent due to integrated pulser ■ Cold wire accessories - Automated wire feed Sensors ■ Arc sensor - Correction of the torch position during welding for compensation of material tolerances. - Distance correction during TIG welding - Direct connection to the robot controller - No interference from attached parts Extraction technology ■ Basic housing cell with...