CM6200 CIRCULAR MILLING MACHINE CM6200 OPERATING MANUAL ORIGINAL INSTRUCTIONS

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CLIMAX GLOBAL LOCATIONS

The Declared Operator Sound Pressure Level is: The Declared Bystander Sound Pressure Level is: The Declared Sound Power Level is:

LIMITED WARRANTY Climax Portable Machine Tools, Inc (hereafter referred to as “CLIMAX”) warrants that all new machines are free from defects in materials and workmanship This warranty is available to the original purchaser for a period of one year after delivery If the original purchaser finds any defect in materials or workmanship within the warranty period, the original purchaser should contact its factory representative and return the entire machine, shipping prepaid, to the factory CLIMAX will, at its option, either repair or replace the defective machine at no charge and will return the...

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TABLE OF CONTENTS CHAPTER/SECTION HOW TO USE THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY ALERTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERAL SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MACHINE-SPECIFIC SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RISK ASSESSMENT...

TABLE OF CONTENTS (CONTINUED) CHAPTER/SECTION 3.8.1 ID mounting the machine horizontally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8.2 OD mounting the machine horizontally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8.3 ID mounting the machine vertically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8.4 OD mounting the machine vertically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8.5 Inverted mounting . . . . . . ....

TABLE OF CONTENTS (CONTINUED) CHAPTER/SECTION 4.5.1 Configuring the rotary union for ID or OD mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.2 Replacing the milling assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.3 Installing the hydraulic drive in the single-point configuration . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.4 Installing the feed box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5.5 Reversing the feed box direction....

TABLE OF CONTENTS (CONTINUED) CHAPTER/SECTION MR-J4 SERVO AMPLIFIER MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

LIST OF FIGURES FIGURE 2-1 ID mount components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 2-2 Rotation direction for hydraulic motor, rotation table, and milling head . . . . . . . . . . . . . . . . . . . . . . . . .15 2-3 OD mount components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 2-4 ID mount machine dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 2-5...

LIST OF FIGURES (CONTINUED) FIGURE 4-4 Spindle rotated to the ram surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Milling head mounting plate and tramming points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Y-axis screw adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 X-axis screw location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

LIST OF FIGURES (CONTINUED) FIGURE 4-49 Hose tower stow position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 5-1 PLC battery specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 5-2 Top view of drag brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 5-3 Side view of drag brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

LIST OF FIGURES (CONTINUED) FIGURE Page viii

LIST OF TABLES TABLE 1-1 Risk assessment checklist before set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1-2 Risk assessment checklist after set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1-3 Label identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2-1 Rotary table speeds when single-point machining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13...

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IN THIS CHAPTER: 1.1 HOW TO USE THIS MANUAL - - - - - - - 1.2 SAFETY ALERTS - - - - - - - - - - - - 1.3 GENERAL SAFETY PRECAUTIONS - - - - 1.4 MACHINE-SPECIFIC SAFETY PRECAUTIONS 1.5 RISK ASSESSMENT AND HAZARD MITIGATION 1.6 RISK ASSESSMENT CHECKLIST - - - - - 1.7 LABEL IDENTIFICATION - - - - - - - - - 1.8 ITEMS REQUIRED BUT NOT SUPPLIED - - - - HOW TO USE THIS MANUAL This manual describes information necessary for the setup, operation, maintenance, storage, shipping, and decommissioning of the CM6200. The first page of each chapter includes a summary of the chapter contents to help you locate...