BB3000 LINE BORING MACHINE Get buckets and loaders back to work with effective on-site repairs. If you have ever repaired worn hinge points on loader arms or buckets, you know how difficult it is to cut off the worn area and try to weld on new hinge points while keeping everything lined up. A better way is to use the CLIMAX Model BB3000 Portable Line Boring Machine. If the holes are not badly damaged, you can simply weld them up, attach the BB3000 Line Boring Machine, and re-bore them to original dimensions. If the hinge points are so damaged that the entire area needs to be replaced, weld on new sections with slightly undersized holes, then quickly re-bore them to original dimensions while keeping everything in proper alignment. Boring Capacity (355.6 mm) from the bar to the top Powerful • Bore from 1½ - 5 inches (38.1 - • 1.0 Hp (0.74 kW), universal type of the motor. The rotational drive 127.0 mm) in diameter, using the can be mounted with the motor in motor drives a 7.5:1 reduction gear bar and tool head. any position around the bar if box; produces up to 90 ft-lbs (122 • The 1¼ inch (31.75 mm) diameter clearance is a problem. N•m) of torque at the bar. bar is available in almost any • Two-speed motor has bar speeds • Rotational drive with feed rack and length in 1 foot (304.8 mm) anti-torque scissors weighs only ranging from 80 - 150 RPM for 120 increments. 35 lbs. (15.9 kg). VAC, and 68 - 120 RPM for 230 • Holes are positioned at 6 or 10 VAC, no load, free speed rpm; 2 - Automatic Power Feed inch (152.4 or 254.0 mm) intervals 2.2 amps. • Infinitely variable, reversible power along the bar to hold 3⁄8 inch square • Metal removal rate of up to 1 cubic feed has a 10 inch (254.0 mm) tool bits in the SAE inch version, stroke. An automatic feed stop inch/min (16.4 cm3/min) in C1018 and 10 mm square tool bits in the mechanism disengages the feed steel. metric version. at the end of the 10 inch stroke. Compact Design • The clamp-on tool head covers the • The rotational drive extends only • Feed rate is from 0 - 0.018 inches 31⁄4 - 5 inch (76.2 - 127.0 mm) 19 inches (482.6 mm) out from the (0 - 0.46 mm) per revolution. diameter range. mou

SPECIFICATIONS Operating Ranges Boring Bar Diameter Boring Diameter Power Options Pneumatic 120 VAC: low - up to 80 free speed bar RPM; high - up to150 free speed bar RPM 230 VAC: low - up to 68 free speed bar RPM; high - up to120 free speed bar RPM Mounting Options Rotational Drive Unit 7.5:1 gear ratio reduction Set-Up Cones Feed Type Feed Rate per revolution Measures Typical Machine Ship Weight (Typical machine with double arm mounts, setup cones & electric motor) Approximate Boring Bar Ship Weight (Standard 1-1/4 inch (31.8 mm) bar, 72 inches (1828.8 mm) long. Includes metal shipping container.)...

OPERATIONAL DIMENSIONS Universal bearing mount assembly 10.5 [266.5] Universal bearing mount assembly Ø9.8 MAX ID ID MOUNT USING SS HOLES Ø9.8 MAX[164.8] MIN ID 6.5 ID ID MOUNT ID MOUNT USING SS HOLES USING FLATS ID MOUNT USING FLATS INSIDE STANCHIONS INSIDE STANCHIONS UNIVERSAL MOUNT 20.4 [518.5] MAX OD Ø5.3 MIN UNIVERSAL MOUNT OD UNIVERSAL MOUNT Universal bearing mount assembly UNIVERSAL MOUNT (overhead view) Universal bearing mount assembly (side view) ADDITIONAL INFORMATION AND SPECIFICATIONS REQUIRED TO MANUFACTURE THIS PART ARE PROVIDED IN CLIMAX SPEC. P100 EXCEPT AS NOTED DIMENSIONS...

TOOL CONFIGURATIONS Configure your BB3000 in 5 easy steps: Universal Type Motor (0.6 HP Shown) Anti-Torque Scissors Select a Base Unit Select a Boring Bar Select a Drive Motor Option Select Setup Cones Select a Mounting Option To generate the correct part number for the boring machine you require, simply select the part number needed in each step, and contact your CLIMAX representative. Universal Bearing Mount Bar Clamping Collar Feed Direction Selector The Base Unit includes the RDU, tool kit, tool head, packaging, and instruction manual. The unit comes packed in a durable metal container. Electric,...

ACCESSORIES Further customize your BB3000 Boring Machine with these main boring bar options. Order separately (special customized bars available upon request) • • • • All bars are 1-¼ inch (31.8 mm) in diameter, and made of 1045 S-CPO chrome-plated steel. After machining, bars are straightened. Bars come packaged in a fitted steel container with quick-release latches. First hole is 1 inch from the end of the bar, for all bar lengths and hole spacing. Part number Hole size Hole spacing Here’s how to determine the length of the boring bar you will require: 18.8 [477.5] 18.8 (477.5) 15.63 (397.0) Elec...

Tool Head Automatic Bore Welding Accessories Tool heads can be positioned anywhere along the bar. Split body allows attachment without moving the bar. Included in Base Units shown on page 5. Attach and quickly align the CLIMAX auto bore welders for efficient bore welding. 26795 Bore welder interface kit Allows you to attach and quickly align the CLIMAX Auto Bore Welders for efficient bore welding. Includes adapter plate, alignment tool, and spherical bearing removal wrench. Complete set of tools for the boring machine, included in Base Units shown on page 5. Bore Measuring Tool 19449 Inch kit...

SETUP AND OPERATION A Fast Six-Step Process Setup of the BB3000 Portable Boring Machine is quick and easy. An experienced operator can set up the machine in most typical two-bore line boring applications in about half an hour (depending on alignment tolerances). Slide the bar through the two holes to be bored and roughly center it with the set-up cones. The set-up cones are forced into the bore with the clamp ring jacking screw and locked onto the bar with a set screw. Slide on spherical mounts with tack weld plates, and tack weld them to the workpiece. These mounts have spherical bearings so...

OEM OPERATIONAL TRAINING Backed by Over 50 Years of Experience CLIMAX pioneered the concept of portable machine tools in 1964. Since that time, CLIMAX has grown to become the world’s largest provider of innovative on-site machining solutions. Professional, Experienced Instructors All training programs are taught by experienced OEM CLIMAX trainers. Your instructor will provide valuable information on operator safety, tool set-up, mounting, and operation that will help you complete your on-site machining tasks quickly and to the highest quality standards. Sign up today for training at one of our...