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CO-EXTRUSION CLIP-ON MODULE FOR FOOD & FEED TWIN-SCREW EXTRUSION PRODUCTION LINES

CO-EXTRUSION CLIP-ON MODULE FOR FOOD & FEED TWIN-SCREW EXTRUSION PRODUCTION LINES

CO-EXTRUSION CLIP-ON MODULE FOR FOOD & FEED TWIN-SCREW EXTRUSION PRODUCTION LINES

Product catalog summary
Introduction to Co-Extrusion Technology
Co-extrusion is a process used to create products with a crisp cereal-based exterior and a soft filling. The technology involves an extruder that forms the outer shell and an auxiliary system that injects the filling at the die level. Clextral's co-extrusion system is a clip-on module that can be easily installed on existing production lines to produce filled food and feed products in various shapes and sizes, such as pillows, tubes, bars, and specialty profiles.
Specifications
  • Filling rate: 30 to 50%
  • Moisture content: 3%
  • Throughput: 45 to 950–1300 kg/h
Key Benefits
  • Production of a wide variety of traditional and original shapes and forms.
  • Capability to process different types of sweet and salty fillings, including chocolate, jellies, fruit pastes, meat, and cheese.
Research and Innovation
Clextral operates two pilot plants to assist in developing new products and optimizing processes. Their R&D teams help anticipate market trends and transform innovations into reality through lab and pilot-scale testing before full industrial production.
Production Line Process
  • Raw Material Mixing & Feeding
  • Extrusion Cooking & Shaping
  • Co-Extrusion Filling and Pinching Forming Unit
  • Drying
Filling Platform
The filling platform is designed to pump, meter, and inject the desired filling into the co-extrusion die. It features an automatic and flexible system for a variety of filling viscosities, precise homogeneity control, and a CIP system with hygienic design.
Co-Extrusion Die and Crimper
The co-extrusion die forms the outer shell and injects the filling. The Crimper shapes the co-extruded product ropes into various styles with dual functions of flattening and forming, offering flexibility and a simple, hygienic design.
Certifications
  • ISO 9001:2015 Certification for Quality Management
  • ISO 14001:2015 Certification for Environmental Management
Contact Information
Clextral Headquarters: 1 rue du Colonel Riez, 42700, Firminy, France. Phone: +33 4 77 40 31 31. Email: [email protected], [email protected], [email protected]
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Catalog excerpts

CO-EXTRUSION CLIP-ON MODULE FOR FOOD & FEED TWIN-SCREW EXTRUSION PRODUCTION LINES-1

CO-EXTRUSION CLIP-ON MODULE FOR FOOD & FEED TWIN-SCREW EXTRUSION PRODUCTION LINES INTRODUCTION TO THE TECHNOLOGY Co-extrusion is a process to make products combining two distinct characteristics: a crisp cereal-based exterior and a soft filling. 2025 © Clextral - Please do not litter - Images for illustration purposes only The extruder creates the directly expanded outer shell, and the auxiliary system injects the filling at the die level. Using a modular co-extrusion platform, the production line can process both filled and unfilled products. Clextral’s co-extrusion system is a clip-on module that is easily installed on existing lines to create filled food and/or feed products. CO-EXTRUDED PRODUCTS IN ALL SHAPES AND SIZES › Clextral co-extrusion clip-on module allows the production of a wide variety of traditional and original shapes and forms such as pillows, tubes, bars, sticks, diamond shaped, specialty profiles... Different types of sweet and salty fillings can be processed such as chocolate, jellies, fruit pastes, meat, cheese... Filling rate: 30 to 50% Moisture content: 3% Throughput: 45 to 950–1300 kg/h Co-extruded products in various sizes and shapes RESEARCH AND INNOVATION Clextral operates two pilot plants to support you in developing new products and optimizing your processes. Our R&D teams assist you in anticipating market trends and transforming your innovations into reality through lab and pilotscale testing before moving to full industrial production. BREAKFAST Human food

 Open the catalog to page 1
CO-EXTRUSION CLIP-ON MODULE FOR FOOD & FEED TWIN-SCREW EXTRUSION PRODUCTION LINES-2

RAW MATERIAL MIXING & FEEDING COOKING & SHAPING FORMING UNIT The co-extrusion die combines the formation of the directly expanded outer shell with the injection of the filling via the platform (connected by quick couplings). The filling platform is designed to pump, meter and inject the desired filling in the co-extrusion die: > Automatic and flexible system for a large variety of filling viscosities (fully adjustable parameters with recipes management). > Application-specific designs with precise homogeneity control to ensure consistent quality of the final product, shell and filling, managed...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.