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Mounting Manual

Mounting Manual

Product catalog summary
Specifications:
The transmission channel should be two-thirds the length of the sloped wall. This ensures optimal performance and stability of the structure.
Mounting Instructions:
It is crucial to ensure that the structure to which the vibrator is mounted is sufficiently rigid to withstand the generated vibrations. Improper mounting can lead to structural cracking or premature failure of the unit.
Vibratory Equipment:
When using air piston style units as vibratory drives on equipment like feeders, conveyors, screeners, and tables, it is assumed that the equipment design accounts for the stresses created by the vibrations.
Hoppers, Bins, and Chutes:
For these applications, air piston style units are designed to bolt onto a structural channel or stiff plate, which is then stitch welded to the hopper wall or chute underside. Conical hoppers or bins typically provide sufficient rigidity, negating the need for additional reinforcement. CVC recommends using their mounting channel or a suitable replacement as the mounting bracket.
Welding Instructions:
Regardless of the mounting bracket type, never continuously weld it to the wall. Use a stitch weld every one to two inches, leaving equal distances between welds. Avoid welding the ends or corners of the bracket to prevent cracking of the hopper wall. Keep all ends and corners of the bracket free for a distance of one inch. Typical welding patterns are provided for reference.
Recommended Vibrator Installation:
Specific instructions for installing air piston vibrators are provided, emphasizing the use of a stiffener plate for optimal performance.
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Catalog excerpts

Mounting Manual-1

MOUNTING INSTRUCTIONS Regardless of the application or installation, care must be taken to insure that the structure to which the vibrator is being mounted is sufficiently rigid enough to withstand the vibration being generated. Improper care in mounting the vibrator can result in either cracking of the structure and/or the unit prematurely failing. > safety chain or cable VIBRATORY EQUIPMENT When the air piston style units are being used as vibratory drives on equipment such as feeders, conveyors, screeners, tables, etc. it is assumed that the design of the equipment has taken into consideration the stresses being created. > channel vibrator HOPPERS, BINS AND CHUTES For hopper, bin and chute applications, the air piston style units have been designed to bolt directly onto a length of either structural channel or a stiff plate, the channel or plate is, in turn, stitch welded to the hopper wall or underside of the chute. Usually, a conical hopper or bin will provide sufficient rigidity, so additional reinforcement will not be necessary. In such cases, CVC recommends the use of our mounting channel (or suitable replacement) to be used as the mounting bracket. > Transmission channel should be 2/3 of the length of the sloped wall. WELDING INSTRUCTIONS > STIFFENER PLATE Regardless of the type of mounting bracket being used (channel, channel with angle runners, plate, etc.), never continuously weld it to the wall. > vibrator STIFFENER PLATE A stitch weld should be used every one to two inches, skipping an equal distance between the welds. Never weld the ends or corners of the bracket, as cracking of the hopper wall could result. Keep all ends and corners of the bracket free for a distance of one inch. Typical welding patterns are shown, >

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