ZERO Automation

ZERO Automation

ZERO Automation

Product catalog summary
Overview: ZERO Automation offers advanced air blast systems designed to enhance production efficiency and precision. These systems are favored by production managers globally for their ability to improve work processes and output while reducing the risk of repetitive motion injuries.
Specifications and Features:
  • ZERO Automation systems are customizable, including paint color, and are built to suit specific customer applications.
  • They incorporate technologies such as multi-axis robotics, proximity sensors, and video monitors for real-time inspection.
  • Systems are controlled by a PLC for precise manufacturing processes, suitable for a range of applications from titanium drill bits to jet engine turbines.
Planning and Implementation:
  • A free sample processing service is available to determine the suitability of automation for specific operations.
  • The process is divided into basic elements: part positioning, nozzle aiming, media management, and process control.
Media Management:
  • Efficient media recovery and cleaning technologies include cyclone reclaimers, air-wash separators, vibratory separators, magnetic separators, and dense-particle separators.
  • Media monitoring technologies ensure precise control over the volume and quality of blast media.
Applications:
  • Manufacturing and remanufacturing of automotive, aerospace, and consumer products.
  • Processes include shot peening, cleaning, finishing, deflashing, deburring, and etching.
Special Equipment:
  • Clemco offers a variety of nozzles and specialty tools for different processing needs, including wide-spray, angle, rotating, and pipe blast nozzles.
  • Custom fixturing and sound attenuation options are available to enhance system performance and reduce noise.
Certifications:
  • Clemco is ISO 9001:2008 certified, indicating a commitment to continuous product improvement.
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Catalog excerpts

ZERO Automation-1

Automated Air Blast Systems

 Open the catalog to page 1
ZERO Automation-2

Position and Aim ZERO Automation can save you time and money — our systems are the choice of production managers around the globe to meet the demand for higher, more efficient work processes and output. Managers choose ZERO Automation for jobs that call for precision and repeatability, impossible in manual operations. ZERO Automation can significantly reduce the risk of repetitive motion injuries by minimizing the operator’s role in the blasting process. Our systems will enhance your efficiencies and boost your throughput capacity, alleviating production bottlenecks. From simple nozzle oscillation...

 Open the catalog to page 2
ZERO Automation-3

Manage and Control Managing Media To be cost effective, an automated blast system must efficiently and effectively utilize the appropriate technology to recover and clean the blast media, and return it to the blast system for re-use. Technology Cyclone Reclaimer Separate fine to medium mesh and lightweight media from dust and debris. Works with most media, including glass bead, aluminum oxide, and plastic. Air-Wash Separator Separate coarse and heavy media from dust and debris. Used with steel grit and shot. Often includes a scalping drum to screen particles by size. Silicon carbide media through...

 Open the catalog to page 3
ZERO Automation-4

Automation Applications Manufacturing & Remanufacturing Automobiles, Trucks and Motorcycles Shot peen engine components, springs, calipers, and other highstress parts to enhance fatigue strength and reduce fret cracking. Peen cylinder walls after honing to improve oil retention. Peen injector nozzles for greater strength. Clean corrosion from raw materials and rebuilt components. Clean and finish castings. Deflash plastic parts. Deburr metals and degloss plastics and composites to reduce reflective glare. Etch tracing data onto glass and metal components. Consumer Products Prep parts for coating....

 Open the catalog to page 4
ZERO Automation-5

Special Guns, Nozzles, and More Clemco makes an unmatched variety of nozzles, and specialty tools to cover just about any part you need to process. Wide-spray nozzles produce a larger, more uniform blast pattern. Angle nozzles, rotating nozzles and pipe blast nozzles go where conventional nozzles can’t reach. Sophisticated blast nozzle manipulation is achieved through the use of this articulated robotic arm Nozzles can be easily arrayed to suit work piece processing requirements Clemco components are fabricated to achieve optimal flexibility. This rotating blast nozzle array keeps reconfiguration...

 Open the catalog to page 5
ZERO Automation-6

Through-feed conveyor machine with powered rollers and oscillating nozzles Continuous table automation features acoustical automates the blasting of heavy parts. foam for noise control; rotary nozzle head drive and reclaim fill door are easily accessed from above; safety cage provides full protection. An automated indexing cabinet for tall, linear parts features a part-holding clamp system and light curtain safety device to shut down the machine if an operator or object should move into the rotating table area. The interior of tubular material is easily handled and blasted with this machine....

 Open the catalog to page 6
ZERO Automation-7

Shot peening machine with custom paint, vertical nozzle oscillation and vibratory classifier precisely and simultaneously processes the interior and exterior of parts. Special pressureblast tumble-belt machine uses nozzle traverse mechanism for parts cleaning. ILBOXES G MOLDED PLASTICS G NAIL SETS G NUCLEAR FUEL ROD SHIELDS G NUTS & O C K E T H O U S I N G G R U B B E R B U M P E R S G S H U T T E R S G S AW B L A D E S G S PA R K P L U G S G O L S G TO R S I O N B A R S G T R A I N S G T R O P H I E S G T R U C K S G T U R B I N E G Z I P P O L I G H T E R S

 Open the catalog to page 7
ZERO Automation-8

Machine Tool Honey Tenneco Teledyne hting North American Lig erica cro Stamping Chemring North Am Mi Cimelta C Airfoils PC Pipe blast unit features powered Sikorsky Aerospace Tumble-belt cabinet for batch Honda Goodrich rotation and horizontal nozzle Thomas & Betts Dynamics blast cleaning of parts. ce Sour oscillation. Constellation Power Inergi GE Engine Services Solsil Westinghouse chnology te Te Praxair Chemtronics Bell Helicopter 3M Caterpillar Fabrication retta USA Be ord Pacific Murray Corp Carbide Union Pratt & Whitney Champion Cummins Engine Sons g& Arrow Automotive ican Airlines Amer...

 Open the catalog to page 8

All CLEMCO INDUSTRIES catalogs and technical brochures

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  2. 22559

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.