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Pulsar 3P-iR with Integral Robotics

Pulsar 3P-iR with Integral Robotics

Pulsar 3P-iR with Integral Robotics

Product catalog summary
Overview: The Pulsar 3P-iR is an advanced pressure blast cabinet designed for demanding manufacturing environments, integrating state-of-the-art robotic controls for precise nozzle manipulation. It is suitable for industries such as automotive, aerospace, and medical, offering options like pick-and-place robotics and vision packages for defect detection.
Key Features:
  • Robotics: Utilizes FANUC Robotics with 5 or 6 degrees of freedom, supporting up to 5 kg payloads. Features include a teach pendant for programming, extended I/O capabilities, and intelligent functions like vision and force sensing.
  • Cabinet System: Includes a door interlock system, optional time-delay locking, full-opening doors, servo-powered turntable, and dual fluorescent lights. The ASME-code pressure vessel has a 1.0 cu ft capacity, and the dust collector traps 99.7% of dust down to 0.5 microns.
Specifications:
  • Cabinet: Constructed from 14-gauge steel with a safety-glass view window and adjustable chrome latches.
  • Power Module: Features a 600 cfm media reclaimer, reverse-pulse dust collector, and a 1 HP exhauster motor.
  • Robotics: Equipped with the FANUC LR Mate 200iC robotic nozzle manipulator.
Options: Includes software for singularity avoidance, collision protection, internet connectivity, and more. The cabinet can be configured with additional robotics for various applications.
Applications: Suitable for processing aircraft engine blades, ground turbine blades, surgical instruments, orthopedic implants, and automobile parts.
Dimensions and Requirements:
  • Working Chamber Size: 19.5" wide x 12.5" high.
  • Electrical: 480 volt, 3 phase, 60 Hz.
  • Nozzle Air Requirements: Various nozzle sizes with specific CFM and M3/Min requirements at different pressures.
Additional Information: The Pulsar 3P-iR is part of Clemco Industries' commitment to continuous product improvement and is ISO 9001:2008 certified.
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Catalog excerpts

Pulsar 3P-iR with Integral Robotics-1

Pulsar 3P-iR with Integral Robotics Install, Program, Blast Common Applications • • • • • Aircraft engine blades Ground turbine blades Surgical instruments Orthopedic implants Automobile parts Pulsar 3P-iR (shown with optional lower view window) The ZERO Automated Pulsar 3P-iR is a pressure blast cabinet for today’s demanding manufacturing environments. It incorporates the state-of-the-art in robotic controls for nozzle manipulation providing perfectly repeatable blasting of parts of all geometries and meets the strictest standards for automotive, aerospace, medical, and other industry applications. Additional robotic options include pick-and-place robotics for easy loading and unloading, and a vision package for automatically detecting even the most minor part defect. The cabinet is mounted on a steel base that is easily lifted and moved into position. The separate power module provides arrangement flexibility to suit the work space and work flow. Note: Similar robotic equipment can be factory installed on other cabinet models to accommodate any application. Pulsar 3P-iR Features: Time and Labor-saving FANUC Robotics • • • • 5 or 6 degrees of freedom Up to 5 kg payload at wrist 2 double-acting solenoid valves simplify tooling dressout Teach pendant for easy programming and custom user interface design • Extended networked I/O capabilities • Supports a variety of intelligent functions, i.e. vision, force sensing Enclosed mechanical design eliminates cables and hose snagging Robot features tabletop size, slim wrist, and small footprint permitting operation in tight work spaces Advanced communication via Ethernet and serial connections Integrated PMC provides ladder-logic control for peripheral devices Industrial-quality Cabinet System • Door interlock system interrupts blasting when either door is opened • Optional time-delay locking system keeps doors locked for predetermined time • Full-opening doors with lift-off hinges maximize work chamber capacity and ease loading large parts • Servo-powered turntable • Dual 15-watt fluorescent lights illuminate the work chamber • ASME-code pressure vessel, 1.0 cu ft capacity, with 1” piping • Reverse-pulse cartridge dust collector evacuates airborne dust and traps 99.7% of dust down to 0.5 micron • Tilt-out w

 Open the catalog to page 1
Pulsar 3P-iR with Integral Robotics-2

COMPLETE SYSTEM Model: Pulsar 3P-iR Cabinet: Heavy-duty construction 14-gauge steel cabinet shell, all-welded heavy-duty integral steel base. Safety-glass view window, 12” x 19.5” each. Fluorescent lighting with dual 15-watt bulbs. Heavy-duty industrial-quality adjustable chrome latches. Power module: 600 cfm media reclaimer and reverse-pulse dust collector with 1 HP exhauster motor and filter area of 107 square feet. Dust drum, removable for easy material disposal. 1 cubic foot capacity ASME-code pressure vessel. Robotics: FANUC LR Mate 200iC, robotic nozzle manipulator. Working Chamber Size...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.