About Cleco® Tools
Cleco Tools, established in 1894, is a global provider of manufacturing solutions with headquarters in the United States and locations across North America, Europe, and Asia. The company offers products under the Cleco Production Tools brand, including assembly solutions and material removal tools for industries such as automotive, aerospace, and industrial assembly.
Cleco Care
Cleco Care provides global technical support and product expertise through service centers, focusing on reducing total cost of ownership and downtime.
Assembly Tools- Cordless Electric Nutrunners: The CellCore series features smart, durable tools with a color worklight for feedback, a "Stay Alive" function during battery changes, and compatibility with Cleco's global controller platforms. The LiveWire™ 2 tools are noted for their strength, lightweight design, and long-lasting performance.
- Fixtured Spindles, Controllers & Software: Designed for precision and efficiency in assembly lines.
Material Removal
Includes grinders, sanders, and specialty tools designed for efficient material removal in various industrial applications.
Drilling & Riveting
Advanced drilling tools and riveting solutions are provided for precise and efficient operations in manufacturing environments.
Global Locations
Cleco has a widespread presence with locations in North America, South America, Europe, and Asia Pacific, ensuring global support and accessibility for its products.
Specifications and Features
The document provides detailed specifications and features of various models of cordless and corded electric nutrunners and related accessories. It highlights the benefits of using these tools in industrial applications, focusing on efficiency, maintenance, and technological advancements.
Specifications
Multiple models of nutrunners are listed with specific torque ranges, free speeds, weights, and dimensions. For example, the 47BTYSB series offers torque ranges from 10 to 40 Nm, with varying speeds and weights. The NeoTek series provides options for both pistol and right-angle configurations, with torque capabilities up to 850 Nm.
Features
Key features include maintenance-free cycles, repeatability and accuracy with 2.0 Cm/Cmk at +/- 7%, configurable LED light rings, and programmable multi-function buttons. The tools are designed for high-speed and accurate applications, with ergonomic designs to reduce operator fatigue.
Accessories
Various accessories such as barcode scanners, gyroscope modules, batteries, chargers, and protective covers are detailed. The LiveWire batteries offer significant improvements in charge cycles and speed, while the Vmax power module provides a constant power source.
Technological Integration
The Cleco Hybrid Controller supports industry-standard protocols and can manage up to 16 tools, enhancing productivity and quality control. The document emphasizes the importance of integrating these tools with existing MES systems for streamlined operations.
Recommendations
It is recommended to use these tools with approved Cleco tightening controllers or suitable PC software to ensure optimal performance. Additional equipment like scanners, sockets, and chargers should be ordered separately to complete the setup.
Applications
The tools are designed for a wide range of applications, from assembly lines to aerospace, with specific models tailored for inline, floating spindle, push-to-start, and crowfoot configurations.
Conclusion
This comprehensive guide provides essential information for selecting the appropriate nutrunner or screwdriver based on specific application needs, ensuring optimal performance and safety.
Intelligent and Conventional Spindles
These spindles are categorized based on their torque range, drive type, and additional features such as torque transducers and angle encoders. Intelligent spindles are designed for high precision and accuracy, featuring an on-board servo module and patented daisy chain. Conventional spindles are characterized by a straight drive and include a single torque transducer and angle encoder.
Controllers & Software
The mPro400SG Global Controllers are highlighted for their graphic interface, programmability, local storage, LAN capability, and fieldbus options. Compatibility with conventional spindles is detailed, along with dimensions for each model. Various cables and connectors, such as TSnet and RJ45 to TSnet cables, are specified for connecting controllers.
Anybus Modules
Describes Anybus Ethernet IP, Profibus, Profinet, and TCP Modbus modules for use with mPro400 and mPro200 series controllers, indicating their role in enhancing connectivity and integration.
Software Solutions
Various software solutions like mProRemote, TorqueNet, TPS, and Dashboard are discussed, each offering unique functionalities such as remote access, data analytics, application management, and real-time monitoring.
Impact WrenchesSeveral series of impact wrenches, including MP Series, CV Composite Series, CWC Premium Composite Series, CWM Metal Housing Series, WP Metal Housing Series, and WT Metal Housing Series, are detailed. Each series is described in terms of performance, durability, and specific features like torque range, speed, and air consumption.
TULMan Electronic Counter
This section introduces a cycle or run time counter for small pneumatic tools, highlighting its utility in managing tool service, monitoring productivity, and improving quality.
Model Number Nomenclature
The document explains the nomenclature for torque control tools, detailing configurations, torque output, speed, and other specifications.
Pulse Tools- H Series: Pistol grip, non shut-off models with torque ranges from 4-120Nm. Features include durable construction, low maintenance, low noise levels, and efficient air motors with external speed control.
- C Series: High torque pistol grip models with torque ranges from 100-400Nm. These tools are designed for durability and low maintenance, featuring oil-less blades and reversible motors.
- In-Line Tools: Push-to-start models with torque ranges from 2.6-35Nm, designed for durability and low maintenance with external speed control.
Electric Torque Wrenches- I-Wrench: Features include rubber protection, WiFi module, auto head recognition, and barcode reader. Designed for safety and quality-critical applications with torque accuracy of +/-0.5%.
- Open End Heads: Suitable for applications with limited clearance, featuring built-in programmable chips for error-proofing.
- Programming and Charging: Includes programming units for head recognition and charging cradles for various torque ranges.
Air Motors- Rotary Vane Motors: Available in large and small to medium sizes, featuring durable construction and precision bearings. Suitable for high-temperature areas up to 200°F (93°C).
- Axial and Radial Piston Motors: Designed for continuous operation with heavy-duty construction and anti-friction bearings. Recommended for use with lubricators to ensure long service life.
Key Specifications- Torque ranges, free speed, weight, and air consumption are detailed for each model.
- Accessories such as quick-change chucks, vibration absorbers, and protective covers are available for specific models.
Conclusion
The document serves as a comprehensive guide for selecting and understanding the specifications of Cleco tools, emphasizing their durability, efficiency, and adaptability for various industrial applications.
Specifications
The document provides detailed specifications for various air motors and balancers. Key specifications include air inlet size, performance ratings at specific air pressures, and optional equipment such as lubricating and gear oils. The air motors are designed to operate at 90 psi air pressure, and specific models are highlighted with their mounting types and spindle sizes.
Procedures and Recommendations
It is recommended that these motors be operated with sufficient load to prevent exceeding maximum allowable speeds. The document advises against lubricating turbine grinders as it can be detrimental to their operation and lifespan. Additionally, it cautions against attaching quick-disconnect fittings directly to the tools.
Norms and Standards
The document outlines the standard equipment provided with each tool, including applicable collets, wrenches, and air supply hoses. It also specifies the use of dry air at a maximum of 90 psi for optimal operation.
Product Descriptions
The document describes various series of Cleco tools, including precision grinders, balancers, and surface preparation tools. Each product is detailed with its features, such as external tension adjustment, 360° swivel, retracting in-line cable, and specific model capacities and dimensions.
Performance and Features
Cleco tools are highlighted for their durability, dependability, and versatility, particularly in fine finishing applications. The tools are designed for operator comfort, with features like lightweight construction, low vibration, and ergonomic grips. The document emphasizes the high performance of these tools in high-volume, high-repetition tasks.
Accessories and Mounting Options
Various mounting options are available for balance arms, including post, wall, and adjustable height mounts. The document also lists accessories such as regulators for air cylinders and threaded nipples for specific models.
Data Summary
The document includes tables summarizing model specifications, such as cable length, capacity, dimensions, and weight for balancers, as well as collet size, exhaust type, free speed, and abrasive capacity for grinders. These tables provide a quick reference for selecting the appropriate tool for specific applications.
Grinder and Sander Specifications- MP4200 and MP4201 Series: Inline and right-angle grinders with a speed of 70,000 RPM, featuring aluminum housing and a weight of 0.441 lbs. They are equipped with a 1/8” collet and are compatible with 1/4” carbide burrs and diamond pins.
- 220G Series: Precision grinders with a speed of 60,000 RPM and a power of 0.1 hp. They are compact, lightweight, and come with a complete set of accessories.
- 18 Series: Steel grinders with a speed of 50,000 RPM, designed for precision work with a robust industrial bearing for long life expectancy.
- 15Z Series: Air marking pens with a speed of 20,000 RPM, featuring a carbide-tipped stylus and a lightweight design.
- 12-05 and 12-10 Series: Precision and die grinders with speeds ranging from 12,000 to 34,000 RPM, featuring composite housing and ergonomic design for ease of use.
- 10-10 and 10-20 Series: Die grinders with speeds up to 34,000 RPM, featuring durable aluminum housing and designed for heavy-duty industrial applications.
- 216 and 236 Series: Grinders designed for heavy industries with speeds up to 25,000 RPM, featuring rugged alloy housing and various exhaust options.
- 12-25 Series: Die grinders with a high power-to-weight ratio, offering speeds up to 23,000 RPM and ergonomic composite housing.
General Recommendations- All tools are performance rated at 90 psi (620 kPa) air pressure.
- Use the specified hose sizes for optimal performance.
- Avoid lubricating turbine grinders as it can be detrimental to their operation.
- Do not attach quick-disconnect fittings directly to the tools.
Optional Accessories Various collet kits are available for different models, providing flexibility in tool usage.
Riveting Tools and Accessories
The document provides detailed specifications and descriptions of various riveting tools and accessories offered by Cleco Tools. It includes information on hand riveters, rivet hammers, rivet shavers, ring cutters, and wire brushes, along with their respective models, dimensions, and usage instructions.
SpecificationsMultiple models of rivets and tools are listed, specifying their shank size, rivet diameter, length, and compatible tools. For example, the RB 41-17-70 hand
riveter is compatible with various rivet sizes ranging from 2.4 mm to 6.4 mm.
Tools and Accessories- Hand Riveters: Designed for use with specific rivet sizes, ensuring compatibility and efficiency in riveting tasks.
- Rivet Hammers: Suitable for driving rivets up to 1/4” in diameter, featuring built-in air regulators and spool valves for precise control.
- Rivet Shavers: Available in different power ratings and speeds, these tools offer precise cutter adjustments for finishing rivet heads.
- Ring Cutters: Used for the easy removal of rivet rings without damaging the surrounding material.
- Wire Brushes: Designed for cleaning around rivet holes, ensuring a secure and static-free environment.
Cleco Care Program
Cleco offers a comprehensive support program called Cleco Care, which includes services such as repairs, preventative maintenance, parts replacement, and technical support. The program aims to minimize downtime and ensure the longevity of Cleco tools through OEM-certified parts and data-driven analytics.
Key Features- All tools are performance-rated at 90 psi air pressure.
- Minimum hose diameter requirements are specified for optimal tool performance.
- Cleco Care provides global service centers for customer support and tool maintenance.