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ProFire Retrofit

ProFire Retrofit

ProFire Retrofit

Product catalog summary
Overview: The document discusses the benefits of upgrading burners and controls in boiler systems to improve fuel efficiency and reduce emissions. Cleaver-Brooks offers turnkey solutions for retrofitting boilers with their ProFire burners, which are designed for high efficiency and low emissions.
Specifications: The document outlines various burner series (D-Series, E-Series, V-Series, MTH-Series, XL-Series) with specific input ranges, fuel types, NOx levels, and turndown ratios. Each series is tailored for different boiler types and applications, ensuring compatibility and optimal performance.
Procedures: Cleaver-Brooks provides a comprehensive evaluation of existing burner systems to determine the need for upgrades. The process includes assessing the age of burners, the integration of controls, and compliance with emissions regulations.
Recommendations: Upgrades are recommended for burners over 10 years old, systems lacking integrated controls, and facilities facing new emissions mandates. The document emphasizes the importance of matching burners to boiler furnaces for maximum efficiency.
Financial Analysis: A detailed cash flow projection is provided, illustrating the cost savings from burner upgrades. The analysis includes implementation costs, annual savings, depreciation, and net after-tax cash flow, demonstrating a payback period of 28 months and an internal rate of return (IRR) of 40.7%.
Technological Features: The document highlights advanced features such as parallel positioning, oxygen trim, and variable-speed drives, which enhance burner efficiency and reduce operational costs. The ProFire burners are designed to minimize excess air and optimize fuel-to-air ratios.
Conclusion: Cleaver-Brooks offers a fully integrated approach to boiler system upgrades, ensuring that all components from burners to controls are engineered for peak performance. Their expertise in burner technology and system integration positions them as a leader in the industry.
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Catalog excerpts

ProFire Retrofit-1

ProFire burner retrofits ® Upgrade your system to save fuel and lower emissions.

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ProFire Retrofit-2

It’s time for burner conversions, upgrades, and retrofits. The typical life span of a boiler is 25 years or more – in some cases, a lot more. While a boiler and other components can withstand the rigors of constant service for decades, burners need to be upgraded. Combined with the constant improvements in technology and manufacturing techniques, the practical service life of a burner is about 10 years. Even low-NOx burners more than 10 years old should be considered for replacement. Volatility with high fuel prices and low-NOx legislation mean now is the time to make sure your burner isn’t holding...

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ProFire Retrofit-3

Lower fuel cos[j]j» Following initial installation, fuel costs will become your biggest operating expense. Cleaver-Brooks has more than 80 years experience increasing fuel efficiency. Nowhere doSamjat experience shine more than in our complete line of ProFire burners. Cleaver-Brooks works with you to custom tailor burner and control solutions that help you increase efficiency and decrease fuel costs in virtually any boiler room environment. Our proprietary Boiler Operation Optimization Savings Test (BOOSTSM) program can assist by showing you the exact upgrades your system needs to help lower...

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ProFire Retrofit-4

ProFire is the global leader in burners, with a full line of high-quality, low- and ultra-low-emissions burners specifically engineered to increase your boiler’s efficiency and decrease fuel costs and emissions. Innovative features like swing-away housings for easy access, and proprietary oil nozzles, compressors, and metering pumps help the ProFire line improve the performance of any boiler, even if it’s not a Cleaver-Brooks boiler. With the flexibility of multiple fuel options, the ProFire line is appropriate for commercial, industrial, and institutional applications. The burner is the heart Designed...

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ProFire Retrofit-5

Exhaust Solutions It’s the controls that make the difference Heat Recovery Integrated Controls Water Systems ProFire burners are designed to reach their full potential when paired with our Hawk family of integrated burner management systems. Only through proper controls can the burner constantly fire at peak performance. The Hawk can make the most of your burner. Parallel Positioning Instead of a single modulating motor to the fuel valve and air damper, parallel positioning allows for separate, dedicated actuators for the fuel and air valves. This arrangement allows the control to adjust the...

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ProFire Retrofit-6

The right burner for every boiler. Cleaver-Brooks has been manufacturing complete, integrated boiler systems for more than 80 years, so we know how to properly match a burner to the boiler’s furnace - whether it is a Cleaver-Brooks boiler or another manufacturer’s. A burner that does not properly match an existing furnace can cause a boiler to lose significant efficiency and capacity. Contact Cleaver-Brooks for assistance in matching the furnace geometry to the correct burner. *For 5 ppm NOx, consider boiler replacement with our CBEX Elite Firetube Boiler. For less than 5 ppm NOx, consider custom-integrated...

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ProFire Retrofit-8

Total integration doesn’t stop with the burner. Only Cleaver-Brooks offers complete boiler systems, from fuel inlet to stack outlet, that are completely designed, engineered, manufactured, integrated, and serviced by one company. That integration starts with the burner, and Cleaver-Brooks has been perfecting this integral element of the boiler system through innovation and expert engineering for more than 80 years. Packaged Burner Systems 351 21st Street, Monroe, WI 53566 USA 608.325.3141 • [email protected] cleaverbrooks.com Boiler system icons are copyrights of Cleaver-Brooks, Inc.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.