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ProFire-D

ProFire-D

ProFire-D

Product catalog summary
Overview: The ProFire D Series burners by Cleaver-Brooks are high-efficiency burners designed to meet stringent emissions requirements, with capacities ranging from 4.2 to 42.0 MMBTU/hr. These burners are part of a complete boiler system solution offered by Cleaver-Brooks, ensuring integration and peak performance.
Specifications: The burners are suitable for various applications, including commercial and industrial settings. They feature ultra-low-NOx emissions, achieving less than 15 ppm and less than 9 ppm NOx on natural gas at 3% O2. The burners are equipped with a rotary air damper and FGR modulating valve for precise control.
Design and Features: The ProFire burners incorporate advanced Computational Fluid Dynamics (CFD) modeling for optimal heat transfer and efficiency. Key features include swing-away housings, proprietary oil nozzles, compressors, and metering pumps. The burners are designed for easy maintenance with hinged air housings and backward-curved impellers.
Control Systems: The burners are optimized when paired with the Hawk integrated control system, which ensures efficient burner cycling and firing. The system includes options for O2 trim and variable-speed drive to maintain emissions levels and reduce fuel costs.
Upgrade and Retrofit Options: Cleaver-Brooks offers turnkey conversions and retrofits to upgrade existing systems, enhancing efficiency and reducing emissions. The BOOSTSM program provides detailed analysis for potential upgrades, demonstrating cost savings and efficiency improvements.
Model Variants: The ProFire series includes the D, LND, and NTD models, each offering different configurations for emissions and fuel types. The LND series supports low-NOx configurations, while the NTD series offers ultra-low-NOx capabilities.
Capacities and Ratings: The document provides detailed tables of capacities, ratings, and motor specifications for various burner models, highlighting their adaptability to different fuel types and operational conditions.
Conclusion: Cleaver-Brooks' ProFire D Series burners are engineered for high efficiency and low emissions, suitable for a wide range of industrial applications. Their integration with Cleaver-Brooks' complete boiler systems ensures optimal performance and compliance with environmental standards.
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Catalog excerpts

ProFire-D-1

PROFIRE* D SERIES BURNERS 4.2 TO 42.0 MMBTU/HR High-efficiency burner technology for the most stringent emissions requirements.

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ProFire-D-2

Integration starts with the burner. Only Cleaver-Brooks offers complete boiler systems, from fuel inlet to stack outlet, that are completely designed, engineered, manufactured, integrated, and serviced by one company. And our experience extends to integrating our burners with virtually any boiler, regardless of manufacturer, maintaining peak efficiency and low emissions. ProFire is the global leader in commercial burners, with a full line of high quality, low- and ultra-low-emissions burners specifically engineered to increase your boiler’s efficiency and decrease fuel costs and emissions. With...

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ProFire-D-3

Proper burner design minimizes emissions and maximizes efficiency. Computational Fluid Dynamics (CFD) modeling helps design the heat delivery and transfer components into a seamlessly matched Heat Recovery Integrated Controls Water Systems package for optimum heat transfer, highest efficiency, and burner longevity. Absolute compatibility of the burner and furnace is critical to achieving our super-high standard of efficiency. Featuring ultra-low-NOx emissions, from less than 15 ppm and less than 9 ppm NOx on natural gas at 3% O2, each ProFire burner has a special intake box, with a rotary air...

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ProFire-D-4

The Cleaver-Brooks ProFire D series burner forced draft design allows for trouble-free operation and superior efficiency on boiler, heater, furnace, kiln, and dryer applications. The uncontrolled configuration offers multifuel versatility. The ProFire D is an excellent choice when firing alternative fuels such as digester, waste oil, and biodiesel. Low-pressure air atomizing system on oil with rotary vane compressor purges air through the large nozzle orifice after each burner cycle to prevent after-drip and fouling. Piston-type positive displacement oil metering system. Cam Trim 14-point adjustment...

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ProFire-D-5

The Cleaver-Brooks ProFire LND series burner offers natural gas, propane gas, air atomized #2 and #6 oil, and combination gas and oil fuel options from 3.4 to 42.0 MMBTU per hour, with full modulation operation and standard cam trim for greater efficiency and cost savings. The ProFire LND is an low-NOx bu fflij capable of less than 30 ppm NOx emissions. ProFire LND In addition to all the features listed under the ProFire D, the ProFire LND has these features: Available to <30 ppm NOx. Induced FGR modulating valve and shutoff valve. Cam Trim 14-point adjustment range on FGR feature adjusts the...

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ProFire-D-6

Ultra-Low-NOx Configuration The ProFire NTD was designed and developed with a Flue Gas Recirculation system which has been proven to be the benchmark in the industry. Emissions reduction, fuel savings, performance, and reliability make the ProFire NTD an excellent choice. The Cleaver-Brooks ProFire NTD series burner offers natural gas, propane air mix, air atomized #2 oil, and combination gas and oil fuel options from 12.6 to 33.5 MMBTU per hour, with full modulation operation and parallel positioning for greater efficiency and cost savings. The ProFire NTD is an ultra-low-NOx burner capable...

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ProFire-D-7

Capacities and RatingsUncontrolled Emissions Configuration (DL, DG, DLG) Burner Sizes Input is based on fuel Btu content and altitude of 2,000 feet or less. If altitude > 2,000 feet and < 8,000 feet, derate capacity 4% per 1,000 feet over 2,000. Consult factory for higher altitudes. Gas input is based on natural gas with 1,000 Btu/cu.ft. and 0.60 gravity. Oil input based on 140,000 Btu/gal. Use model “S” for up to 1.5” w.c. furnace pressure and model “P” for up to 4.0” w.c. furnace pressure. Consult factory for 50Hz. applications. Input is based on fuel Btu content and altitude of 2,000 feet...

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ProFire-D-8

Capacities and RatingsLess than 15 ppm and less than 9 ppm Ultra-Low-NOx Configuration (NTDG, NTDLG) Burner Sizes Input is based on fuel BTU content and altitude of 2,000 feet or less. If altitude >2,000 feet and <8,000 feet, derate capacity 4% per 1,000 feet over 2,000. Consult factory for higher altitudes. Gas input is based on natural gas with 1,000 BTU/cu.ft. and 0.60 gravity. Oil input based on 140,000 BTU/gal. Consult factory for 50 Hz applications. Total integration doesn’t stop with the burner. Only Cleaver-Brooks offers complete boiler systems, from fuel inlet to stack outlet, that are...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.