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ProFire Burner Retrofit

ProFire Burner Retrofit

ProFire Burner Retrofit

Product catalog summary
Introduction
Cleaver-Brooks offers comprehensive solutions for upgrading burners and controls to enhance fuel efficiency and reduce emissions. Their ProFire® burner retrofits are designed to meet the needs of various boiler systems, ensuring compliance with legislative and corporate mandates for lower emissions.
Specifications and Recommendations
Burners and controls should be evaluated for upgrades if they are over 10 years old, lack integrated controls, or if there are mandates for lower emissions. Changing fuel types can also aid in compliance and cost-effectiveness. The typical lifespan of a burner is about 10 years, and even low-NOx burners older than this should be considered for replacement.
Efficiency and Cost Savings
Cleaver-Brooks emphasizes the importance of reducing fuel costs, which become significant after initial installation. Their BOOSTSM program identifies necessary upgrades to lower fuel costs and emissions. The program provides detailed financial reports to demonstrate cost savings, with a payback period of 28 months and an IRR of 40.7%.
Technological Features
ProFire burners are designed with high-turndown capability, low excess air, and advanced NOx reduction technology. Features like parallel positioning and variable-speed drives enhance efficiency by optimizing the fuel-to-air ratio and reducing electrical costs.
Control Systems
The Hawk integrated burner management systems ensure burners operate at peak performance. Features like oxygen trim and lead/lag control further optimize efficiency and reduce maintenance costs.
Product Range
Cleaver-Brooks offers a range of burners suitable for different applications, including the D-Series, E-Series, V-Series, MTH-Series, and XL-Series, each with specific capabilities and recommended uses.
Conclusion
Cleaver-Brooks provides fully integrated boiler systems, ensuring that each component, from the burner to the exhaust, is designed and serviced by one company. This integration maximizes efficiency and performance across various applications.
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Catalog excerpts

ProFire Burner Retrofit-1

ProFire burner retrofits ® Upgrade your system to save fuel and lower emissions.

 Open the catalog to page 1
ProFire Burner Retrofit-2

It’s time for burner conversions, upgrades, and retrofits. The typical life span of a boiler is 25 years or more – in some cases, a lot more. While a boiler and other components can withstand the rigors of constant service for decades, burners need to be upgraded. Combined with the constant improvements in technology and manufacturing techniques, the practical service life of a burner is about 10 years. Even low-NOx burners more than 10 years old should be considered for replacement. Volatility with high fuel prices and low-NOx legislation mean now is the time to make sure your burner isn’t holding...

 Open the catalog to page 2
ProFire Burner Retrofit-3

Lower fuel cosijjS Following initial installation, fuel costs will become your biggest operating expense. Cleaver-Brooks has more than 80 years experience increasing fuel efficiency. Nowhere dols Bjet experience shine more than in our complete line of ProFire burners. Cleaver-Brooks works with you to custom tailor burner and control solutions that help you increase efficiency and decrease fuel costs in virtually any boiler room environment. Our proprietary Boiler Operation Optimization Savings Test (BOOSTSM) program can assist by showing you the exact upgrades your system needs to help lower fuel...

 Open the catalog to page 3
ProFire Burner Retrofit-4

ProFire is the global leader in burners, with a full line of high-quality, low- and ultra-low-emissions burners specifically engineered to increase your boiler’s efficiency and decrease fuel costs and emissions. Innovative features like swing-away housings for easy access, and proprietary oil nozzles, compressors, and metering pumps help the ProFire line improve the performance of any boiler, even if it’s not a Cleaver-Brooks boiler. With the flexibility of multiple fuel options, the ProFire line is appropriate for commercial, industrial, and institutional applications. ^ The burner is the...

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ProFire Burner Retrofit-5

Exhaust Solutions It’s the controls that make the difference Heat Recovery Integrated Controls Water Systems ProFire burners are designed to reach their full potential when paired with our Hawk family of integrated burner management systems. Only through proper controls can the burner constantly fire at peak performance. The Hawk can make the most of your burner. Parallel Positioning Instead of a single modulating motor to the fuel valve and air damper, parallel positioning allows for separate, dedicated actuators for the fuel and air valves. This arrangement allows the control to adjust the...

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ProFire Burner Retrofit-6

The right burner for every boiler. Cleaver-Brooks has been manufacturing complete, integrated boiler systems for more than 80 years, so we know how to properly match a burner to the boiler’s furnace - whether it is a Cleaver-Brooks boiler or another manufacturer’s. A burner that does not properly match an existing furnace can cause a boiler to lose significant efficiency and capacity. Contact Cleaver-Brooks for assistance in matching the furnace geometry to the correct burner. *For 5 ppm NOx, consider boiler replacement with our CBEX Elite Firetube Boiler. For less than 5 ppm NOx, consider custom-integrated...

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ProFire Burner Retrofit-8

Total integration doesn’t stop with the burner. Only Cleaver-Brooks offers complete boiler systems, from fuel inlet to stack outlet, that are completely designed, engineered, manufactured, integrated, and serviced by one company. That integration starts with the burner, and Cleaver-Brooks has been perfecting this integral element of the boiler system through innovation and expert engineering for more than 80 years. Packaged Boiler Systems 221 Law Street • Thomasville, GA 31792 USA 800-250-5883 • [email protected] cleaverbrooks.com Boiler system icons are copyrights of Cleaver-Brooks, Inc....

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.