Heavy Oil and Petrochemical Applications
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PACKAGED AND MODULAR STEAM BOILERS For Heavy Oil and Petrochemical Applications Cleaver-Brooks Engineered Boiler Systems Manufacturer of Nebraska Boilers, NATCOM Burners, and ERI Heat Recovery Steam Generators

100% water-cooled furnace with no refractory seals Zero refractory burner throats Fully integrated boiler + burner + controls from a single source Optimized furnace and heat transfer sections for low heat flux to work with evaporator-produced water quality 100% mechanically cleanable circuits - less than 2% blowdown - greater than 99.5% steam purity - greater than 86% thermal efficiency high heat value (HHV) basis Boilers designed specifically for Heavy Oil and Petrochemical Applications FC-OSSG

Complete Integration for Proven Performance for Heavy Oil Applications Engineered to work together from burner to stack As the heavy oil industry continues to grow and expand, Cleaver-Brooks is setting the standard for boilers specifically designed for Steam-Assisted Gravity Drainage (SAGD), Cyclic Steam Stimulation (CSS), Power Generation, Mining and other applications. We can custom design and manufacture a system built to your specs that will endure any substantial change in water quality, heat flux, and flow. Only Cleaver-Brooks can offer watertube boilers, state-of-theart burners, and...

Forced-Circulation Oil Sands Steam Generator Cleaver-Brooks FC-OSSG features an integrated boiler/burner/control package with a NATCOM ultra-low-NOx burner. • Large capacity up to 227 T/H (500,000 lb/h) of steam • Steam pressures up to 15,850 kPag (2,300 psig) • 10:1 turndown • 100% mechanically cleanable by pigging • Smaller footprint for reduced total cost (equipment and installation) and space savings • Shipped modular packages for ease of installation • Highly efficient steam solutions capable of meeting strict emissions requirements The FC-OSSG is specifically designed with significant...

Reliable, Cost-Effective Steam For Heavy Oil Applications One of the biggest challenges for heavy oil development is to acquire the most reliable and cost-effective steam generators for bitumen extraction. The Cleaver-Brooks Forced-Circulation Oil Sands Steam Generator (FC-OSSG) combines the benefits of a traditional drum-type watertube boiler with high steam purity, minimal blowdown, and the cleaning ease of the Once-Through Steam Generators (OTSG). This large-capacity steam generator is uniquely suited for the needs of the Heavy Oil Industry and is ideal for high-pressure steam use in...

Modular Packaged Boiler Systems Cleaver-Brooks incorporates the proven design features of our standard products into a modularized system that maximizes shop assembly and minimizes costly field labor. Each module is shop-assembled, insulated, and lagged at the factory to save time and money in the field. • Large capacities up to 454 T/H (1,000,000 lb/h) of steam • Steam pressures up to 15,850 kPag (2,300 psig) • 10:1 turndown typical • Features for 100% mechanical cleaning • Shipped modular for ease of installation • Waste heat scavenging systems for improved thermal efficiency > 86% HHV...

Cost-Effective, Large Capacity Steam Generation For Commercial SAGD Plants, Mine Projects, Power and Process Steam Another major challenge for heavy oil applications is to cost-effectively meet large steam demands. The Cleaver-Brooks Modular Elevated Drum Steam Generator answers the call with large steam capacities and minimal field work. These shop-assembled drum boilers offer the benefits of a traditional watertube boiler, with high steam purity and minimal blowdown. This large-capacity steam generator meets the large steam needs for commercial scale projects utilizing either ASME quality...

Packaged Drum-Type Boilers Cleaver-Brooks line of Packaged Boilers are also available in the traditional D, A, and O Style configurations. These shop-assembled boilers are selected to operate with low blowdown, low furnace heat flux, low emissions, and high efficiency. The boilers, the burners, and the controls are designed and manufactured by the same company. This approach ensures the system is properly engineered to work seamlessly together and last for years to come. We draw on over 80 years of field experience to design and manufacture steam solutions that offer maximum value to our...

Easy-to-Install Packaged Steam Generation Systems For Pilot Scale SAGD Plants, Power and Process Steam Getting your steam system up and running in the shortest time possible from the day you place your order can often be the biggest challenge for heavy oil applications. Cleaver-Brooks 100% packaged boilers provide the cost-effective solution with its line of heavy oil solutions. These Drum boilers offer the benefits of a traditional watertube boiler, with high steam purity and minimal blowdown. They are fully packaged with burner and boiler trim mounted at the shop and delivered by...

Heat Recovery Steam Generators The Cleaver-Brooks MaxFire® HRSG features an integrated boiler/burner/control package with a NATCOM ultra-low-NOx duct burner which ensures the system is properly engineered to work together - all under the same manufacturer. • Capacities up to 453 T/H (1,000,000 lb/h) of steam • Steam pressures up to 15,850 kPag (2,300 psig) • 10:1 turndown • Features for 100% mechanical cleaning • Shipped modular for ease of installation • Waste heat scavenging systems for improved CHP efficiency > 86% HHV basis • Highly efficient steam solutions capable of meeting stringent...

Lowest Fuel Cost Steam Generation Systems For Large Steam Demands for SAGD, Power and Process Applications Cogeneration and Combined Heat and Power installations are common solutions for heavy oil applicaitons to meet on-site power and steam needs. Cleaver-Brooks offers premium Heat Recovery Steam Generators (HRSG) for unfired, fired, and waste heat recovery applications. We have customized our MaxFire® series to deliver up to three times the steam from conventional HRSGs with near 100% thermal efficiency (LHV basis) on supplementary firing. MaxFire® series HRSGs offer the benefits of a...