Model HAWK Integrated Boiler Control System HAWK INTEGRATED BOILER CONTROL SYSTEM The HAWK is a state-of-the-art boiler control system that integrates the functions of a Programmable Controller and Burner Management Controller, as well as other boiler operating and ancillary controls. The HAWK system incorporates a graphical Human Machine Interface (HMI), which displays boiler parameters, fault annunciation and alarm history, as well as providing access to boiler configuration and control functions. The HAWK system includes complete boiler firing rate controls for steam or hot water boilers. The HAWK’s advanced technology features utilize the latest communication methods, such as Modbus, Ethernet, and the Internet. The HAWK also has the capability of interfacing with various building/plant automation systems. Additional features include lead/lag capability; e-mailing and paging of alarms, remote monitoring, and HMI alarm history printing. The HAWK Integrated Control System may be used on most types of steam or hot water boilers, including firetube, industrial watertube, and commercial watertube. It is designed to operate with a gas, oil, or combination burner using a single-point modulating control or a parallel-positioning fuel-air ratio control system. In addition to installation on new boilers, the HAWK can be added as a retrofit to existing boilers. Contact your local authorized Cleaver-Brooks representative for details. The HAWK system is offered in Advanced, Intermediate, and Base packages. Table D-1 shows a feature comparison. FEATURES AND BENEFITS Advanced Technology Standard Features: • Integrates control function of burner sequencing and safety with firing rate, fuelair ratio, and operating limit controls • Incorporates a programmable controller • Touch screen graphical human machine interface (HMI) • Monitors and displays connected boiler parameters • Optimizes boiler firing rate control • Alarm/fault indication and history • On-screen fault diagnostics • Built-in two boiler lead/lag control • Night/day setback control • Thermal shock protection • Remote modulation • Remote setpoint • Assured low fire cut-off • Assured start permissive safety interlocking Section D02-1 Rev. 09-09

Model HAWK Integrated Boiler Control System • High stack temperature alarm and shutdown • Boiler efficiency calculations Optional Features: • E-Mail and pager alarm/fault forwarding • Fuel-air ratio control • Display of boiler water level with optional CB Level Master (Advanced and Intermediate systems only) • Building/plant automation system interface • Remote monitoring and diagnostics • O2 monitoring and trim • Internet parts and service lookup • Lead/lag capability for multiple boiler systems • Variable speed drive on combustion air fan • Expanded annunciation Safety Provisions and Diagnostics:...

Model HAWK Integrated Boiler Control System • Displays boiler operating status (e.g. “Warm Up”, “Auto/Manual”, “Boiler On”, fuel selection, etc.). • Displays boiler firing rate control parameters and settings. • Provides remote monitoring and diagnostic capabilities (optional). • Touch screen controls simplify screen navigation and boiler configuration • Reliable and accurate controls using microprocessor-based programming Simplified Servicing: • Diagnostics and fault history, up to 100 faults, through touch screen display simplifies troubleshooting procedures • E-Mail forwarding and paging of...

Model HAWK Integrated Boiler Control System ENGINEERING DATA • • • • • Supply voltage: 120 VAC (+10%/-15%) 50 or 60 Hz. Maximum total connected load: 1200 VA Operating temperature limits: 32 to 130°F 85% RH continuous, non-condensing, humidity 0.5G continuous vibration Section D02-4 Rev. 09-09

Model HAWK Integrated Boiler Control System SAMPLE SPECIFICATIONS HAWK INTEGRATED BOILER CONTROL SYSTEM PART 1 1.1 GENERAL GENERAL A. Each unit shall be factory equipped with a boiler control system providing technology and functions equal to the Hawk boiler control system. B. Each Boiler Control System shall be factory equipped with a pre- configured Programmable Controller and Human Machine Interface (HMI). PART 2 2.1 PRODUCTS MAJOR SYSTEM COMPONENTS A. Major system components shall include: 1. Programmable controller 2. Touch screen HMI 3. Modbus communication interface to burner management...

Model HAWK Integrated Boiler Control System 6. Touch screen graphical operator interface and monitoring a. Manual control of the boiler-firing rate utilizing control screens on the HMI to increment and decrement the firing rate b. On screen indication of burner management controller status and diagnostics c. On screen real-time display of all connected process parameters d. On screen display of system alarms and faults e. On screen history of alarms and faults f. On screen water level indication (optional) and alarm(s) g. Printing Alarm/Fault history 7. E-mail or paging of boiler alarms (with...

Model HAWK Integrated Boiler Control System c. Password protection of programmable controller Logic d. Password protection of parallel positioning control (if used) D. The Boiler Control System shall provide annunciation and diagnostics: 1. Active alarm annunciation 2. Provide historical alarm information for on screen display 3. Detects and isolates an alarm, and reports internal circuit faults 4. Printer output capable for logging alarms 5. Capability of printing alarm history of date, time, cycle of occurrence and date and time of acknowledgement up to the most recent 100 faults 6. English...

Model HAWK Integrated Boiler Control System 7. Water temperature transmitter (hot water boilers): provides an analog signal to the programmable controller for indication of boiler water temperature; utilized for thermal shock protection, on/off, and modulating control of the burner. 8. Water (shell) temperature sensor (steam boilers): measures and transmits a signal to the programmable controller in relation to boiler water temperature; used for indication and thermal shock protection. H. Optional equipment/features (see also individual Boiler Book sections below) 1. Lead/Lag Control for multiple...