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FLX Flextube

FLX Flextube

FLX Flextube

Product catalog summary
Overview: The document provides detailed information about the Cleaver-Brooks FLX Flextube boiler systems, which offer a wide range of hydronic and steam watertube boiler solutions with capacities from 1,500 to 25,000 MBTU/HR (35-600HP). These systems are designed for peak efficiency and low emissions, suitable for various applications including universities, medical facilities, and manufacturing.
Key Features:
  • Integrated System: The FLX system integrates boiler, burner, and controls for optimal performance and efficiency.
  • Thermal Shock Protection: The design alleviates thermal stresses, with a 25-year warranty against thermal stress occurrences.
  • Compact Design: The system saves space with a compact footprint and is field-erectable for easy installation in limited spaces.
  • High Efficiency: Offers up to 81% efficiency on steam applications and 85% on hydronic heating, with a burner turndown ratio of up to 10:1.
  • Low Emissions: Emissions are reduced to less than 9 ppm on natural gas firing, with noise levels below 85 dBA.
Applications: Suitable for hydronic heating and process steam applications in various sectors such as hospitals, pharmaceuticals, and laundry facilities.
Technical Specifications:
  • Design Standards: Complies with ASME Section I and IV for steam and hot water pressures.
  • Heat Exchanger: Features a five-pass fireside heat transfer design for optimal thermal efficiency.
  • Combustion System: Utilizes the ProFire® Forced Draft Burner for efficient combustion with options for low NOx emissions.
Model Variants: The document lists various model numbers with specific dimensions and weights, indicating flexibility in installation and application.
Conclusion: Cleaver-Brooks offers a fully integrated, efficient, and environmentally friendly boiler solution with a focus on innovation and reliability. The FLX system is designed to meet diverse application needs while ensuring high performance and low emissions.
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Catalog excerpts

FLX Flextube-1

The Widest Range of Hydronic and Steam Watertube Boiler Systems 1,500 to 25,000 MBTU/HR (35-600HP)

 Open the catalog to page 1
FLX Flextube-2

Completely Integrated Boiler System Solution Flexible solutions for any application. Cleaver-Brooks designs and manufactures every major component of our boiler systems to work together, so your system is always operating at peak efficiency and with the lowest possible emissions. As the demand for more efficient, sustainable steam and hot water systems increases, flexible solutions and combinations of boilers can deliver the best solution. The Cleaver-Brooks flexible watertube boiler can be paired with other condensing or non-condensing boilers to divide the system load more efficiently, so only...

 Open the catalog to page 2
FLX Flextube-3

Fastest Online Response and Superior Load Tracking Compact footprint saves valuable square footage in a boiler room. Designs for steam or hot water in accordance with ASME Section I for 150 psig steam or ASME Section IV for 15 psig steam or 160 psig hot water. Optional design pressure to 250 psig steam or hot water in accordance with ASME Section I. Reduced emissions to less than 9 ppm on natural gas firing with #2 oil backup; noise level to less than 85 dBA. Integrated package with both the pressure vessel design and burner design integrated and manufactured by Cleaver-Brooks; we offer a single...

 Open the catalog to page 3
FLX Flextube-4

The Latest Boiler Design Technology Delivers Superior Efficiency The FLX is a fully integrated, tested and certified cUL/UL boiler system that provides superior performance for a rapid return on your investment. The FLX is the apex of engineering-designed and -selected components that are singularly never greater than the total package, which means each contributes to the overall performance of an efficient cost-effective package system. Cleaver-Brooks integration means the boiler, burner and controls are specifically designed to work harmoniously at peak efficiency for each demand response....

 Open the catalog to page 4
FLX Flextube-5

3 Exhaust connection Forced Draft Burner, Gas/Oil 3 Combustion air intake Parallel Positioning Servo Motors — eliminates linkage loss, tighter fuel to air control for maximum combustion efficiency [5 Central Control Panel — hinged to swing away from boiler side to permit access to boiler internals [6 Supply and Return Water Connections, flat face flange ^7 Tangent Tube Construction — full water-wall design for maximum heat transfer in the furnace chamber [8 Five-pass gas travel — cross flow for maximum heat transfer efficiency ^ Rear door access to furnace chamber precludes removing burner for...

 Open the catalog to page 5
FLX Flextube-6

MODEL FLE — OPTION Fully Field Erectable When access to your boiler room is limited, but you want a factory completed packaged boiler to replace an old, inefficient one, the FLE is the solution. The FLE is factory-packaged after the hydro test of the pressure vessel. Each tube is properly marked to its location to each drum, and the base, front and rear walls, insulated casing, controls and burner are packaged separately in a single shipment for ease of access to the boiler room. • Isolated downcomers are flanged to reduce clearance requirements and eliminate field welding • Factory-insulated...

 Open the catalog to page 6
FLX Flextube-7

REAR VIEW FRONT VIEW STEAM Model No. Dimensions and specifications are subject to change without notice. Dimensions are for layout purposes only and not for construction. Measurements are in inches.

 Open the catalog to page 7
FLX Flextube-8

Total Integration goes far beyond boilers. For more than 80 years, Cleaver-Brooks has built a reputation for innovation in the boiler solutions industry. We remain committed to introducing technology and products that enable a more energy-efficient and environmentally friendly generation of steam and hot water. When you come to us for a fully integrated boiler solution, you can know that each element is created to the highest standards and all will work together seamlessly to give you a highly efficient and reliable solution. To learn more, please call or visit us online. Packaged Boiler Systems...

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.