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Corporate Brochure

Corporate Brochure
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Corporate Brochure

Product catalog summary
Total Integration
Cleaver-Brooks emphasizes the importance of total integration in boiler systems, ensuring all components are designed, engineered, manufactured, and integrated by the company. This approach guarantees compatibility and performance, distinguishing Cleaver-Brooks from competitors who use multiple manufacturers.
High Efficiency and Low Emissions
The company is dedicated to developing technologies for energy-efficient and environmentally friendly steam and hot water generation. Solutions include flue gas recirculation, advanced controls, burner upgrades, and selective catalytic reduction to reduce emissions and improve efficiency.
Genuine Parts, Upgrades, and Maintenance
Cleaver-Brooks provides high-quality genuine parts and maintenance solutions to ensure safe and efficient boiler operation. They offer engineered upgrades to lower fuel usage and emissions, supported by a global network of representatives.
Industrial Watertube Boilers
Cleaver-Brooks offers natural circulation watertube steam generators designed for maximum efficiency and low emissions, featuring innovative welded-membrane wall designs and refractory-free construction.
Heat Recovery Steam Generators
The company provides customized, packaged heat-recovery steam generators for gas-fired turbines, enhancing efficiency for large-scale industrial applications with low installed costs and reduced maintenance needs.
CBEX Firetube Boilers
Cleaver-Brooks has reimagined firetube boiler design with EX technology, achieving high operating efficiency and low NOx emissions through integrated burner and controls.
Training and Support
Comprehensive training programs are offered to maximize boiler room safety and performance, available both in-person and online.
Design Advancements
  • Heat Transfer Optimization: Utilizes Computational Fluid Dynamics (CFD) to enhance heat transfer capabilities, increasing efficiency by 85% compared to traditional designs.
  • Furnace Geometry Optimization: Optimizes furnace design for near-perfect combustion, reducing NOx emissions to sub-5 ppm without SCR on select models.
  • Integrated Falcon Control: Features an intuitive interface for precise temperature control and operational efficiency.
  • Modulating Premix Burner: Adjusts air/gas mixture for low emissions and optimal turndown, achieving ultra-low NOx emissions.
Efficiency and Emissions
The CBEX Elite maintains 3% O2 across a 10:1 turndown range, minimizing energy loss from cycling, offering high fuel efficiency, and emitting fewer pollutants than other firetube systems.
Physical and Operational Benefits
  • Quick Steam Up: Heats up 20% faster than traditional models due to a smaller footprint and lower water volume.
  • Extended Pressure Vessel Life: Uniform temperature distribution reduces thermal stress, extending the life of the pressure vessel.
  • Smaller Footprint and Weight: Requires less heating surface, resulting in a 15% smaller footprint and 20% less weight than traditional boilers.
Product Range
Cleaver-Brooks offers a variety of boiler models, including the CBEX Elite and Premium, as well as traditional firetube and flexible watertube boilers. The ClearFire line provides integrated solutions for both hydronic and steam applications.
Burners and Controls
Cleaver-Brooks provides a range of burners designed for low emissions and high efficiency. The Hawk control system integrates with boiler systems to enhance performance and safety.
Heat Recovery
Systems are available to capture waste heat for steam or hot water applications, improving overall energy efficiency.
Overview
This document provides an overview of Cleaver-Brooks' products and solutions for heat recovery, exhaust systems, water systems, and boilers, highlighting the benefits of using economizers, deaerators, and integrated control systems to enhance efficiency and reduce costs.
Stack Economizer
The CRE Rectangular and CCE Cylindrical Economizers recover heat from flue gases, reducing fuel use and costs by preheating boiler feed water or process flows.
Two-Stage Condensing Economizer
This system improves fuel-to-steam efficiency up to 90% by preheating boiler feedwater and other cool liquid streams, optimized for cost savings.
Water Systems
Cleaver-Brooks offers deaerators, surge tanks, and water treatment solutions to enhance system safety, reliability, and longevity.
Exhaust Solutions
Cleaver-Brooks provides chimneys, grease ducts, and gas venting products engineered to high standards for various boiler types.
Boiler Feed and Recovery
Duo Tanks combine deaerators and surge tanks to reduce dissolved oxygen and carbon dioxide, preventing corrosion and saving on chemicals and energy.
Water Treatment
Proper water treatment prevents scale buildup, maintains boiler efficiency, and reduces chemical treatment needs, extending boiler life.
Additional Products
Includes boiler feed systems, water softeners, reverse osmosis, blowdown separators, and more.
Chimney Liners and Special Gas Vents
CBI and CBH chimney liners are available for masonry chimneys, suitable for various gas- and oil-fired appliances.
Integrated Controls
A single system controls the boiler, burner, and SCR, simplifying operation through an HMI.
Selective Catalytic Reduction (SCR)
SCR technology reduces NOx emissions by up to 95%, integrating with Cleaver-Brooks burners for high efficiency and low emissions.
Corporate and Manufacturing Locations
Cleaver-Brooks has multiple locations worldwide, offering a range of products including industrial watertubes, heat recovery steam generators, and packaged boiler systems.
Industry-Leading Network
The Cleaver-Brooks Representatives Association provides global support, from system commissioning to after-sale solutions and training.
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Catalog excerpts

Corporate Brochure-1

Contents The Power of Total Integration High Efficiency Genuine Parts, Upgrades and Maintenance Industrial Watertube Boilers Heat Recovery Steam Generators CBEX Firetube Boilers Flexible Watertube Electric and Electrode Boilers Commercial and Condensing Boilers Burners Controls Heat Recovery Water Systems Exhaust Solutions Selective Catalytic Reduction Industry Leading Network Corporate and Manufacturing Locations

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Corporate Brochure-2

The power of total integration Only Cleaver-Brooks can offer complete boiler systems, from fuel inlet to stack outlet, that are completely designed, engineered, manufactured and integrated by one company. Other boiler manufacturers rely on equipment from a variety of manufacturers, simply bolted on, jeopardizing compatibility and performance. If you’re looking for the best-quality boiler systems with the lowest emissions and highest efficiencies, you’re looking for Cleaver-Brooks. A Long-Standing Tradition The company was founded in 1929 by John C. Cleaver, manufacturing small, portable boilers....

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Corporate Brochure-3

Helping businesses run better every day Cleaver-Brooks sets the bar for industry-leading, energy-efficient, low-emissions products for your boiler room. Whether it’s a new boiler installation, from the smallest electric commercial boiler to the largest industrial boiler, or retrofitting your current facility, Cleaver-Brooks fully integrated systems, including boilers, burners, controls and auxiliary equipment supply the most efficient solutions in the world. Only Cleaver-Brooks boiler systems have the power of total integration for your entire boiler room, built in from the ground up. High efficiency....

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Corporate Brochure-4

GENUINE PARTS, UPGRADES AND MAINTENANCE Cleaver-Brooks offers the highest-quality genuine parts, service and upgrades, backed by unparalleled expertise, helping you maximize savings, performance and efficiency. Whether for a Cleaver-Brooks boiler or a boiler from another manufacturer, we have the parts and maintenance solutions to keep your boiler system operating safely and reliably at peak efficiency. We offer expertly engineered upgrade solutions to lower fuel usage and lower emissions for all boiler systems. And with the largest, most experienced representative distribution in the boiler...

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Corporate Brochure-5

INDUSTRIAL WATERTUBE BOILERS Cleaver-Brooks offers the industry’s widest range of natural circulation watertube steam generators. Every aspect of our system is designed for maximum efficiency, reliability and low emissions. Every furnace utilizes an innovative welded-membrane wall design backed by more than 80 years of experience. And Cleaver-Brooks is the only manufacturer with refractory-free boiler wall construction, including the burner throat. CUSTOM SERIES 10,000 to 1,000,000 lb/hr Heat Recovery The widest range of natural circulation watertube boiler designs for industrial, institutional,...

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Corporate Brochure-6

HEAT RECOVERY STEAM GENERATORS With state-of-the-art, customized, packaged heat-recovery steam generators for gas-fired turbines from 1 to 45 MW, Cleaver-Brooks is a leading global provider of natural circulation packaged and modular HRSG products for gas turbine, process exhaust, incinerator exhaust and hot water generation. We have extensive experience customizing systems for your specific application. Our systems can increase efficiency for large-scale industrial applications such as thermal oxidizers, incinerators, FCCUs, thermal oil heaters, economizers and air heaters. ELEVATED DRUM 200,000...

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Corporate Brochure-7

CBEX FIRETUBE BOILERS For decades, engineers have been trying to build a better and more efficient boiler system, but it took Cleaver-Brooks to challenge the status quo and reimagine what is possible. Since Cleaver-Brooks is the only company that manufactures every component of the boiler system, we were able to design a completely new system from the ground up, incorporating our EX technology. It can only be described as a quantum leap in firetube design, with the highest operating efficiency and lowest possible NOx ever achieved. EX technology provides for a revolutionary boiler system that...

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Corporate Brochure-8

CBEX ELITE Delivering the best efficiency and emissions control in the world. CBEX ELITE The CBEX Elite firetube boiler, featuring new EX technology, is a completely integrated boiler, burner, control and heat recovery system. Every core component has been designed and built by Cleaver-Brooks to work together, resulting in the most efficient and lowest-emission firetube system ever built. The highest-capacity packaged firetube available Heat Recovery 100-1,200 HP Exclusive Cleaver-Brooks integral burner C ompletely integrated boiler, burner, controls and optional heat recovery system Minimum...

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Corporate Brochure-9

FLEXIBLE WATERTUBE 1.5 to 25.0 MMBTU Of course, Cleaver-Brooks continues to manufacture traditional firetube boilers in a number of popular styles and sizes, including the CBLE, 4WI, CBR, ICB, CBL, 4WG and Ohio Special. These boilers, while not incorporating EX technology, are still held to the exacting standards we apply to all our products. The FLX Watertube is available to less than 9 ppm NOx. It features a non-welded tube attachment for easier tube replacement. The package includes a ProFire® burner for a completely integrated and engineered solution from a single source. Removable, sectioned...

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Corporate Brochure-10

CLEARFIRE HYDRONIC AND STEAM BOILERS ® Cleaver-Brooks line of ClearFire boilers offers a completely integrated solution with heat exchanger, premix burner and energy management controls. The ClearFire line of boilers includes hydronic models available from 500 to 12,000 MBTU for both condensing and non-condensing systems, and 10 to 60 HP steam boilers to fit almost any application. 4,000 to 12,000 MBTU less than 9 ppm NOx Heat Recovery DESIGN ADVANCEMENT ONE: ALUFER® Firetubes Our patented ALUFER firetubes are constructed from an inner (fireside) aluminum alloy-finned surface, die-fitted within...

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Corporate Brochure-11

With a range of burners for virtually any system, the Cleaver-Brooks burner is the benchmark of the industry. Ultra-low NOx, CO, VOC and PM emissions are easily obtainable with the correct burner match. Our commitment to engineering the finest, most durable components provides a robust burner built to exacting specifications and unmatched fit and finish. With an engineering audit, we can determine an appropriate burner retrofit to improve the efficiency and emissions of your current system. Heat Recovery Integrated Controls Commercial and Industrial Burners 1.3 to 92.4 MMBTU Water Systems Cleaver-Brooks...

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All Cleaver-Brooks catalogs and technical brochures

  1. LCS150e.1

    2  Pages

  2. LCS250e.1

    2  Pages

  3. LevelMaster

    4  Pages

  4. Model 4

    4  Pages

  5. Model 5

    4  Pages

  6. Oil Pump Set

    12  Pages

  7. PCS140e.1

    2  Pages

  8. ProFire-D

    8  Pages

  9. ProFire-NTH

    4  Pages

  10. ProFire-S1

    4  Pages

  11. Stack Damper

    2  Pages

  12. LC ClearFire

    8  Pages

  13. Heat Recovery

    8  Pages

  14. SCR

    4  Pages

  15. FLX Flextube

    8  Pages

  16. ADAC

    2  Pages

  17. 4WI - CBLE

    8  Pages

  18. CBR

    4  Pages

  19. ICB

    8  Pages

  20. CBL

    4  Pages

  21. Ohio Special

    4  Pages

  22. CB Accu-Draft

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.