boiler feed AND CONDENSATE recovery systems
12Pages

BOILER FEED Extend the life and efficiency of your boiler system

Integrate boiler feed and recovery to get the most from your boiler system. Increase the safety, reliability, and useful life of your system with deaerators, surge tanks, feedwater systems, and water treatment that can integrate into any system, regardless of size or application. It’s an example of CleaverBrooks Total Integration—more efficiency, lower emissions, higher reliability. Untreated water contains as much as ten cubic centimeters of corrosion-causing dissolved oxygen per liter – which, left untreated, will lead to premature piping and tube failure. Implementing a boiler feed...

Boiler Feed and Recovery Products Water Systems Steam Capacity Features TMV (Vertical) • 30,000–500,000 lb/hr Vertical heater column, spray head design with trays for deaeration. TMH (Horizontal) • Deaerators Traymaster 500,000–1,000,000 Horizontal heater column with spray head design, most effective lb/hr deaeration for large boilers. SprayMaster Classic • 7,000–280,000 lb/hr Allows custom ordering on configurator. Special components can be selected. Spray core design with a compact footprint. Custom configurations available. Signature • 7,000–100,000 lb/hr Spray design. Compact and...

Traymaster Deaerator Our pressurized, low-maintenance tray-style systems are designed to remove dissolved oxygen in boiler feedwater and eliminate carbon dioxide. Our deaerators are designed standard for faster delivery, however, both vertical and horizontal configurations are flexible for custom configurations as requested. The tray design is recognized as the most versatile and efficient method of reducing dissolved oxygen content in boiler feedwater to levels less than .005 cc/liter (7 ppb) while also removing carbon dioxide. Protects the Boiler M echanically reduces corrosive oxygen...

Traymaster Vertical (TMV) Traymaster Horizontal (TMH) 30,000–500,000 lb/hr 500,000–1,000,000 lb/hr Vertical tray column design requires no maintenance and is best for handling high-temperature condensate returns. Water Systems Horizontal tray column design requires less vertical space and provides a larger capacity level. Features (TMV and TMH) • Exceeds ASME recommendations for oxygen level • Carbon dioxide concentration is reduced to practically zero • Two-stage deaeration in a common vessel with no recycle pump needed • The water spray valve is the only internal moving component for less...

Spraymaster Deaerator The Cleaver-Brooks Spraymaster deaerator provides high purity effluent by removing oxygen and other dissolved gases in the boiler feedwater, and preheats condensate for energy savings. Built of corrosion-resistant alloys for a lifetime of service, the deaerator employs the proven principles of gas removal to economically extend boiler and steam system life while saving considerable energy in the process. Spraymaster design also allows installation in lower ceiling height boiler rooms or where there are overhead restrictions. Signature Series 7,000–100,000 lb/hr The...

Water Systems Duo Tank 7,000–280,000 lb/hr The Duo Tank combines a deaerator and surge tank in one package, providing water treatment and protection from boiler load swings in one component. The combination allows for a compact design for both units, which are engineered to work together in tandem. The Duo Tank is also available as two separate vessels on a single skid either end-to-end or stacked vertically in a piggy back configuration. Features • Double inner head separates the deaerator pressure vessel from surge tank • ented and insulated gap between the deaerator and surge tank V •...

Boilermate® Deaerator The Boilermate deaerator economically effects oxygen removal through a design that is trouble-free in performance. A typical deaerator package includes the packed column and storage tank mounted on a stand of appropriate height, along with all operating controls, and feed pumps, assembled and piped. Boilermate Deaerator 1,500–135,000 lb/hr A pressurized packed-column, lowmaintenance system designed to remove dissolved oxygen in boiler feedwater and eliminate carbon dioxide. Features • ess mechanical movement of L deaerator components. • Two-stage deaeration in a common...

Boiler Feed System Water Systems For any boiler system to operate at its optimal performance, the Cleaver-Brooks atmospheric boiler feed has to be specially conditioned to filter out any impurities that may lead to significant problems in the system. Cleaver-Brooks boiler feed systems help maintain peak efficiency and prolong the life of boilers where investment in a deaerator cannot be justified. Boiler Feed System 1,500–55,200 lb/hr Consisting of one or more feed pumps and a corrosion-resistant receiver tank, the system automatically supplements condensate with makeup water to replace...

Surge Tank A surge tank is an attachment to a steam system designed to accommodate pressure changes and neutralize peaks and drops in pressure to prevent system failures and energy waste. Cleaver-Brooks surge tanks collect condensate for reuse in the boiler, greatly reducing energy usage and dependence on replacing boiler system losses with cold, untreated, raw water. Dedicated surge tanks are required when intermittent peak loads of condensate can exceed the surge capacity of the deaerator. Surge Tank 300–3,000 gallons Features • 1/4" thick shell (minimum) • Boosts condensate return •...

Packaged Water Controls Water Systems Engineered to work seamlessly with other Cleaver-Brooks boiler system controls, our packaged water controls monitor and manage all of your system’s water-related touch points, including pumps and levels. With three flexible controls options, Cleaver-Brooks provides a solution for any system. ADAC (Advanced Deaerator Control) Packaged water control manages deaerators, duo tanks, and surge tanks for steam applications. Provides level control and alarms, pump control and alarms, steam pressure control and alarms, and is available for new equipment and...