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WASHDOWN HYGIENIC DRIVES

WASHDOWN HYGIENIC DRIVES
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WASHDOWN HYGIENIC DRIVES

Product catalog summary
Overview: The document is a comprehensive catalogue for Clean-GearTech's 2025 edition, focusing on hygienic gearboxes and drives suitable for industries with high hygiene requirements such as food processing, pharmaceuticals, and cosmetics.
Main Features: The gearboxes feature smooth surfaces for easy cleaning, pooling-free mounting, and high-pressure cleanup capabilities. They are available in protection levels: Basic, Medium, and Best, with materials ranging from aluminum to full stainless steel (AISI 316L and AISI 304).
Specifications: The gearboxes are IP66 and IP69k rated, ensuring resistance to dust and high-pressure water jets. Options include NBR and Viton seals for different environments, and they can be equipped with stainless steel or aluminum electric motors.
Applications: Suitable for industries such as meat and poultry, dairy, bakery, seafood, chemical, and pharmaceutical sectors, these products excel in environments where hygiene and corrosion resistance are critical.
Product Range: The catalogue details several series of gearboxes, including worm gearboxes, helical bevel gearboxes, and ratio multipliers, all available in stainless steel for maximum corrosion resistance. The VFD series offers smooth surface aluminum worm gearboxes with optional protective coatings.
Performance and Testing: Includes results from a Neutral Salt Spray Test, demonstrating superior corrosion resistance of gearboxes with protective coatings compared to unpainted aluminum gearboxes.
Selection and Ordering: Provides guidance on selecting the appropriate product based on application requirements, with detailed technical data tables for torque, power, and load capacities. Customization options are available upon request.
Conclusion: Clean-GearTech offers a comprehensive range of hygienic gearboxes designed to meet stringent industry requirements for cleanliness and durability, with detailed specifications and options to ensure the right product fit for various applications.
Technical Specifications for VFN Series: The document provides specifications for the VFN series of full stainless steel round worm gearboxes, including models N45, N50, N63, and N85. It covers lubrication, load capacities, and available configurations.
Lubrication and Load Capacities: Models are supplied with synthetic oil for long-life lubrication, with food-grade oil available on request. Radial and axial loads are specified, with strong axial loads in the DX direction not allowed.
Configurations and Performance: Motor flanges are available with or without reduction bushing, and protection caps are available on request. Nominal torque and power ratings are provided for each model, along with dynamic efficiency and service factors.
Recommendations: Refer to lubrication types and quantities in Table 1 and ensure compliance with load specifications to avoid damage.
Additional Technical Specifications: The document also covers various gearbox models, including N50, N63, N85, and 211N, focusing on lubrication, connection methods, and performance parameters.
Connection and Installation: Instructions are provided for connecting different gearbox models, emphasizing alignment of input power and output torque with catalog ratios.
Material and Design: Highlights the use of stainless steel for durability and corrosion resistance, particularly in the BVN series, which features helical bevel gearboxes with smooth surfaces for easy cleaning.
Additional Features: Options such as twin Viton seals for harsh environments and stainless steel hardware enhance the gearboxes' protection and longevity.
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Catalog excerpts

WASHDOWN HYGIENIC DRIVES-1

WASHDOWN HYGIENIC DRIVES HYGIENIC GEARBOXES 316L STAINLESS STEEL General Catalogue 2025 Edition ITALIAN PRODUCTS REGISTERED DESIGN

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WASHDOWN HYGIENIC DRIVES-2

HYGIENIC DESIGN GEARBOXES MAIN FEATURES High pressure clean up Pooling free mounting Sealed holes Sealed oil plugs Simple washing Smooth surfaces No plastic plugs SECTORS OF USE Meat&Poultry Beverage Fruits & Vegetables Animal food Seafood / Fish farming Bakery Confectionery Cleaning systems Conveyors Dairy Food packaging Food processing Freezing Systems Mixers Agitators Pumps Ventilators Chemical Cosmetics Pharmaceutical Marine and fishing

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WASHDOWN HYGIENIC DRIVES-4

The CLEAN-GEARTECH philosophy BEST Full stainless steel, the best for every application. Completamente in acciaio inox, la miglior soluzione per qualsiasi applicazione. Smooth surface aluminum worm gearboxes with additional white protective paint. Riduttori a vite senza fine in alluminio a superficie liscia con ulteriore vernice protettiva bianca. Protection level The starting base for avoiding dust accumulation. Design adatto a consentire la miglior pulizia del prodotto. La base di partenza per evitare l’accumulo di polvere. These gearboxes are fully interchangeable on dimensions ALUMINUM STANDARD...

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WASHDOWN HYGIENIC DRIVES-5

Smooth surface and different materials RCN Full stainless steel: the best solution for the resistance to corrosion. Suitable for all applications. Interamente in acciaio inox: la migliore soluzione per la resistenza alla corrosione. Adatto a tutte le applicazioni. FULL STAINLESS FOR THE MOST HARSH APPLICATIONS Stainless Steel ratio multipliers Stainless Steel helical bevel gearboxes Stainless Steel square worm gearboxes Stainless Steel ratio multipliers Riduttori ad uno stadio in acciaio inox Riduttori a coppia conica in acciaio inox Riduttori a vite senza fine quadrato in acciaio inox Riduttori...

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WASHDOWN HYGIENIC DRIVES-6

Smooth surface aluminum worm gearboxes Riduttori a vite senza fine in alluminio con superficie liscia Riduttori ad uno stadio in alluminio con superficie liscia Full stainless steel ratio multipliers Riduttori ad uno stadio completamente in acciaio inox Riduttori a coppia conica completamente in acciaio inox Riduttori a vite senza fine quadrati completamente in acciaio inox Riduttori ad uno stadio completamente in acciaio inox Come selezionare un prodotto e formule utili For the complete documentation please visit our website: www.cleangeartech.com Per la documentazione completa si prega di visitare...

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WASHDOWN HYGIENIC DRIVES-7

VFD series Smooth surface aluminum worm gearboxes D Riduttori a vite senza fine in alluminio con superficie liscia The starting base for avoiding dust accumulation (Clean aluminum motors also available) La base di partenza per evitare l’accumulo di polvere (disponibili anche con motori in alluminio)

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WASHDOWN HYGIENIC DRIVES-8

The VFD Series Smooth surface aluminum worm gearboxes It is our most economical basic solution to reduce dust accumulation. Also available with aluminum electric motor APM series without ribs. It is also available with protective white paint, providing a good level of protection in medium aggressive environments. See the graph in the next page. La serie VFD - STANDARD E’ la soluzione più economica per ridurre l’accumulo di polvere. Disponibile anche con motore in alluminio senza alette, serie APM. La serie VFD - PAINTED E’ disponibile anche con vernice protettiva bianca che permette un livello...

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WASHDOWN HYGIENIC DRIVES-9

THE BASIC PROTECTION Vacuum impregnated housing Single piece aluminum alloy housing vacuum impregnated MIL-STD 276. NBR seals on hollow output shaft. Design adatto a consentire la miglior pulizia del prodotto. Cassa monoblocco impregnata sotto vuoto MIL-STD 276. Anelli di tenuta in NBR su mozzo in uscita. Single viton seal for harsh enviroment. Hardened and ground worm La vite senza fine è temprata ed i denti sono profilati e raggiati per ridurre il rumore. Options Premium input coupling: - Direct mounting - No settings - No screw Giunto in entrata: - Montaggio diretto - No settaggi - No viti....

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WASHDOWN HYGIENIC DRIVES-10

Worm gearboxes Riduttori a vite senza fine Riduttori a vite senza fine combinati non disponibili per tipo B See technical data table Mozzo corona Albero uscita Selezionare la Stainless steel posizione L o R Acciaio inox per la flangia Zinc plated in uscita Zincato L Left Sinistra Stainless steel PAI Acciaio inox plated PAB Zinc Zincato Input / output shaft material Materiale alberi in entrata e uscita Carbon steel Ghisa Select L or R position for output flange Hollow → Standard Mozzo output shaft steel PVI Stainless Acciaio inox plated PVB Zinc Zincato Ratio Output shaft D30 D45 D50 FLL D63 D85...

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WASHDOWN HYGIENIC DRIVES-11

For M type specify terminal box position specificare posizione morsettiera Standard bore * Kit R standard Foro standard * Kit R standard Input bore without reduction bushing Only for combined units See technical data table Solo per i riduttori combinati Vedi tabelle dati tecnici. Brushless-Tech catalogue is available in our website Catalogo Brushless-Tech e disponibile nel nostro sito web Without flange Senza flangia Ready for input coupling * With reduction bushing where applicable ' Con bussola di riduzione dove prevista

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WASHDOWN HYGIENIC DRIVES-12

VFD seriesSmooth surface aluminum worm gearboxes Riduttori a vite senza fine in alluminio con superficie liscia Dynamic Tooth efficiency module * Power higher than the maximun one which can be supported by the gearbox. Select according to the torque M2R Potenza superiore a quella massima sopportabile dalriduttore.Selezionare in base al momento torcente M2R Motor flanges available ^ n\ Supplied with reduction bushing b) Available on request without reduction bushing A. C) Motor flange holes position Flange motore disponibili ^ D/ Fornito con bussola di riduzione D/ Disponibile a richiesta senza...

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WASHDOWN HYGIENIC DRIVES-13

Gearbox weight Basic gearbox Mounting holes position ** Zink plated * Stainless steel Output flange Flangia uscita Hollow shaft Posizione fori di montaggio Peso riduttore Riduttore base Input shaft A richiesta coperchio di protezione Single output shaft PD30..SMA Albero semplice in uscita

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WASHDOWN HYGIENIC DRIVES-14

VFD seriesSmooth surface aluminum worm gearboxesRiduttori a vite senza fine in alluminio con superficie liscia input speed (n,) = 1400 min-1 Output Service Nominal Nominal torque factor power torque Dynamic Tooth efficiency module Motor flanges available n\ Supplied with reduction bushing b) Available on request without reduction bushing c) Motor flange holes position Flange motore disponibili Fornito con bussola di riduzione Disponibile a richiesta senza bussola di riduzione Posizione fori flangia motore LubricationLubrificazione Unit D45 is supplied with synthetic oil to assure long life lubrication....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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