Selection Guide Overview

This document provides a detailed selection guide for pneumatic and solenoid valves, covering model specifications, bore sizes, port numbers, power consumption, and compatible cylinder sizes. It is designed to help users select valves and manifolds tailored to their application needs.

1. Valve Types and Sizes

• Small/Medium Valves: Bore sizes of 10, 15, and 18 mm, suitable for cylinders up to 100 mm diameter, with typical power consumption of 0.6 W. Includes individual and reduced wiring manifolds, discrete valves, and block/manifold types.
• Medium Valves: Manifold pitch of 16 mm, compatible with cylinders up to 80 mm diameter, power consumption 0.6 W.
• Large Valves: Manifold pitch of 25 mm, for cylinders up to 125 mm diameter, power consumption 1.0 W.
• Large Flow Rate Valves: 5-port valves with Rc1/4 sub-base porting; discrete valve options available.
• Miniature and Small Valves: Valve widths as narrow as 10 mm, for cylinders up to 25 or 40 mm diameter, power consumption 0.6 W.
• One Side Solenoid / Reduced Wiring Valves: Suitable for cylinders up to 180 mm diameter, power consumption between 1.8 and 1.9 W.

2. Manifold and Wiring Options

• Various manifold configurations including plug-in, block, metal base, individual wiring, and reduced wiring types.
• Porting options include M3, M5, Rc1/8 to Rc1/2, and sub-plate or sub-base porting depending on valve size and type.
• Mounting methods include DIN rail and direct mount for select models.

3. ISO Standard Conformed Valves

• Valves compliant with ISO standards for cylinders up to 160 mm diameter.
• Power consumption ranges from 1.0 to 1.2 W.
• Available as discrete valves, individual wiring manifolds, and mixed manifolds with DIN terminal box or I/O connector options.

4. Compact, Medium, and Large Valves

• Valve widths range from 15 to 29 mm, suitable for cylinders up to 160 mm diameter, with power consumption around 1.8 W.
• Available as discrete valves and manifold types with body porting and sub-plate porting options.

5. Poppet Type and Special Purpose Valves

• Includes 2, 3, and 5 port valves with direct acting or pilot operated mechanisms.
• Power consumption varies widely from 3 W up to 48 W depending on valve type and size.
• Special purpose valves designed for air blow, dust collector applications, and explosion proof environments.

6. Explosion Proof and General Purpose Valves

• Explosion proof valves designed for hazardous environments, with power consumption ranging from 4 to 17 W (at 60 Hz).
• General purpose valves cover a broad range of port sizes and applications.

7. Master Valves and Manual Switching Valves

• Includes slide valve method manual switching valves and master valves for pneumatic systems.
• Available in miniature and standard types with various port sizes.

8. Serial Transmission and Related Systems

• Serial transmission systems such as UNIWIRE R SYSTEM and SAVE NET for high-speed communication and control.
• Includes auxiliary pneumatic components like shock absorbing valves, quick exhaust valves, and push-in joints.

Critical Information and Recommendations

• Power Consumption: Varies by valve size and type, from 0.6 W for small valves to 48 W for large poppet valves.
• Porting Options: Multiple port sizes and thread types (M3, M5, Rc, Rp, NPT, G) to accommodate diverse piping and mounting needs.
• Valve Selection: Should be based on cylinder size, required flow rate, power consumption, and mounting preferences.
• Manifold Types: Selection between individual wiring, reduced wiring, plug-in, block, and metal base manifolds depends on system complexity and space constraints.
• Standards Compliance: ISO standard valves are available for applications requiring international conformity.
• Explosion Proof Options: Provided for hazardous environments with appropriate certifications and power ratings.

Summary of Tables and Data

The document contains detailed tables listing model numbers alongside specifications such as port counts, bore sizes, compatible cylinder diameters, power consumption, porting types, and page references for further product details. These tables enable quick comparison and identification of suitable valve models.

Conclusion

This guide is a comprehensive resource for engineers and technicians to select pneumatic and solenoid valves tailored to their system requirements. It covers a wide range of valve types, sizes, power ratings, mounting options, and specialized valves for explosion proof and dust collector applications. Users are encouraged to consult referenced pages for detailed specifications and consider power consumption, porting, and compliance standards during selection.

Transmission System Overview

This section provides an overview of components and configurations related to pneumatic transmission systems and protective structures.

Protective Structures

• IP65 Protection: Dust-tight and water-resistant enclosures suitable for harsh environments.
• IP64 Protection: Enclosures protecting against dust ingress and water splashes.

I/O Blocks and Cable Compatibility

• I/O blocks designed for system integration.
• Compatibility with flat cable slave units for easy connection and modularity.

Unit Types and Shapes

• Thin Shape Units: Compact units for space-saving applications.
• Miniature 32 Point Units: Small form factor units with multiple connection points for complex control.
• SKH Series: Includes speed variable units, deceleration units, and single decelerating units for motion control.

Valve Types and Functions

• PCD Valves: 4 and 5 port pilot type poppet valves for precise control.
• FS Valves: 3 and 5 port direct acting valves for straightforward actuation.
• FD Valves: 5 port direct acting valves with specific flow characteristics.

Selection Guides

Multiple guides assist in selecting products based on flow characteristics, system variations, and overall requirements, covering master valves, manual switching valves, and serial transmission systems.

Additional Components

• 3, 4, 5 port pilot operated valves
• 3 port direct acting valves
• 2, 3 port pilot operated valves
• Explosion proof valves
• 2, 3 port air blow valves

Index and References

Includes page references (P.1187, P.1197, P.1219) for detailed component information.

Critical Information and Best Practices

• Select protective structures (IP65 or IP64) based on environmental conditions.
• Choose valve types according to control precision and application needs.
• Use selection guides to optimize system design and component compatibility.
• Consider compact and miniature units for installations with limited space.