Catalog excerpts
Increased component service life and productivity from compressed air
Open the catalog to page 1Long service life or more previous models The design of the packing part of the cylinder has been optimized, and the long service life valve from the 4G Series has been adopted, achieving more than twice the durability of conventional products. Valve: 4G4 master valve High reliability Stable operation has been achieved by adopting the proprietary technology of our conventional ABP-12 product. By eliminating metal collisions, we have realized a 10dB reduction compared to conventional products. * Subject to CKD measurement conditions. than previous models Flexible mounting in any direction...
Open the catalog to page 2Generates high pressure air, double the primary pressure without electric power Contributes to energy savings of the plant by utilizing existing compressed air equipment to boost pressure in areas where it is needed. Long service life components reduce total cost of plant. Pressure boost Pneumatic cylinder Solenoid valve for pneumatics Regulator Air tank Pneumatic hand-chuck Air booster High pressure line Solenoid valve for pneumatics Medium pressure line F.R.L. unit for purifying compressed air Pneumatic cylinder Solenoid valve for pneumatics Case Study Increased gripping power of robot...
Open the catalog to page 3Working fluid From a primary pressure of +0.1MPa to twice the primary pressure (max. 0.99MPa) Proof pressure Body port thread B ressure P gauge option Flow rate m3 /min(ANR) Refer to the flow characteristics in the graph on the right Boosting ratio Ambient temp Port size Weightkg Durability A Body port thread: Rc thread C Silencer option: Silencer (2 pcs. included) D Bracket option: None Rc thread NPT thread (made to order) G thread (made to order) No Pressure gauge (2 included) No Silencer (2 pcs. included) High performance silencer (2 pcs. included) Functions Internal air circuit diagram...
Open the catalog to page 4Flow characteristics (with the 5 L air tank, equivalent to double the pressure increase) Pressure characteristics (Setting: primary pressure: 0.7MPa, secondary pressure: 1.0MPa, flow rate: 0.02m3/min (ANR)) Fluid characteristics show max. flow rate of air booster. If primary pressure is constant and secondary side flow rate is increased, max. secondary pressure decreases. Pressure characteristics show variation of set secondary pressure according to primary pressure variation. Note) Air booster needs approx. twice secondary side flow rate (max.) for primary side due to structure. Confirm...
Open the catalog to page 5ABP2-HP1 Series Internal structure
Open the catalog to page 6ABP2-HP1 Series Parts list Parts list Part No. Part name Part No. Part name Hexagon socket head cap screw Stainless steel Valve seat Aluminum alloy Spring washer Stainless steel Nitrile rubber Flat washer Stainless steel Cylinder body Aluminum alloy Stainless steel Aluminum alloy Nitrile rubber Side plate Aluminum alloy Nitrile rubber Nitrile rubber Detection valve body Aluminum alloy Nitrile rubber Wear ring Nitrile rubber Aluminum alloy Fixed orifice Stainless steel Hexagon socket set screw Stainless steel Stainless steel Stainless steel Hexagon socket set screw Stainless steel Oiles...
Open the catalog to page 7When mounting pressure gauge/silencer/bracket
Open the catalog to page 8When mounting pressure gauge, high performance silencer, bracket Optional dimensions When mounted on the back of the bracket
Open the catalog to page 9ABP2-HP1 Series Optional dimensions When installing base for tank mounting ø20, 49.6 High performance silencer (SLW-8A-H)
Open the catalog to page 10Air tank (Related products) Working fluid Maximum working pressure MPa Water test pressure MPa Ambient temperature°C Internal capacity L Port size Material Weightkg Internal capacity Rc3/8 (IN port when directly mounting booster) Rc3/8 (IN port when directly mounting booster)
Open the catalog to page 11Safety Precautions Be sure to read this section before use. When designing and manufacturing a device using CKD products, the manufacturer is obligated to check that device safety mechanism, pneumatic control circuit, or water control circuit and the system operated by electrical control that controls the devices is secured. It is important to select, use, handle and maintain the product appropriately to ensure that the CKD product is used safely. Observe warnings and precautions to ensure device safety. Check that device safety is ensured, and manufacture a safe device. WARNING This...
Open the catalog to page 12Pneumatic control systems Safety Precautions Be sure to read this section before use. Refer to the General Catalog (No. CB-024SA) for general precautions. Product-specific cautions: Air booster ABP2 Series not use the air booster for continuous operation such as in a compressor. The Air Booster is a device for partial pressure increase in the factory. As with a compressor, its use in high frequency continuous operation will shorten its life. Use as a guideline 60 or less of the average operation cycle per minute. (Air boosters have a nominal life of 10 million cycles with normal use) Refer...
Open the catalog to page 13foot bracket installed on both ends is available as an option. (ModelNo.ABP2-02-B) the air tank with the 4-ø11 anchor bolt hole on the bottom. of an air tank and regulator after the air booster is recommended for attaining stable secondary pressure. connecting the air booster directly to the air tank, fix the tank mounting base to the air booster with the included hexagon socket head cap screw, attach the included O-ring to the tank mounting base using the bottom port, and fix the air tank top with the hexagon socket head cap screw. Air booster IN Air booster Hex socket head cap screw Base...
Open the catalog to page 14ABP2-HP1 Series Related products Related products Linear Slide Hand LSH-HP Series Increased linear guide performance Increased flexibility in design Long service life Reduced processes on site LSHM-HP2 Series High precision repeatability ±0.02mm, linearity FS±0.5% A high structure is realized by an integrated structure with a displacement sensor built into the body Environment-resistant IP65 equivalent amplifier and rubber cover HP Series General Catalog For high frequency use (HP1) Optimized sliding technology for longer service life with the same dimensions as conventional products (more...
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